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Daikin DFG Series - User Manual

Daikin DFG Series
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INSTALLATION INSTRUCTIONS

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IOD-1059
12/2022
This forced air central unit design complies with
requirements embodied in The American National Standard
/ National Standard of Canada 
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ONLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL, ADJUST,
SERVICE, MAINTENANCE OR REPAIR
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MANUAL SHOULD
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PROPERTY
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MANUAL, ONLY LICENSED PERSONNEL SHOULD SERVICE THE

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PERSONAL
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Our connuing commitment to quality products may mean a change in specicaons without noce.
©2022
会社名
成日
B150
DAIKIN COMFORT TECHNOLOGIES MANUFACTURING, L.P.
2022/2/25
19001 Kermier Rd., Waller, TX 77484

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Summary

PACKAGED GAS; ELECTRIC UNIT INSTALLATION

WARNING: General Safety Instructions

Crucial safety warnings regarding trained personnel, hazards, and proper procedures for unit installation and service.

WARNING: High Voltage Safety

Emphasizes disconnecting all power before servicing due to multiple power sources, preventing injury or death.

Safety Warnings and Precautions

Fire and Explosion Hazards

Details risks of fire or explosion from gas leaks and improper handling, stressing leak detection methods.

Water Submersion Hazard

Warns against using units submerged in water, requiring immediate qualified inspection and part replacement.

Construction Heater Warning

Prohibits use as a construction heater due to premature failure from low return air and corrosive atmospheres.

High Voltage and Electrical Shock

Alerts to high voltage risks during servicing, emphasizing power disconnection and multiple sources.

Carbon Monoxide Poisoning Hazards

Installation in Enclosed Areas

Special warning for installations in garages or utility rooms, requiring adequate outside ventilation to prevent CO poisoning.

Venting System Checks for CO Safety

Outlines critical steps for checking the venting system to prevent carbon monoxide poisoning or death.

General Information and Compliance

Unit Installation Requirements

Unit approved for outdoor installation only, requires adherence to codes and instructions for safe and efficient operation.

EPA Regulations for Refrigerants

Highlights EPA regulations on refrigerant introduction and disposal, recommending certified technicians for work.

National Codes Compliance

Product designed for installation per National Codes; installer is responsible for compliance with prevailing local codes.

Pre-Installation Checks and Procedures

Transportation Damage Inspection

Instructions for inspecting units for damage during transit and reporting procedures for the receiver.

Unit Preparation Before Installation

Details pre-installation steps like reading instructions, assembling tools, and ensuring understanding of procedures.

Installation Requirements and Precautions

Unit Clearances and Placement

Specifies minimum clearances from enclosures and considerations for unit placement to ensure fire protection and operation.

Ground and Roof Top Installation Guidelines

Provides guidelines for ground level bases and roof top installations, including structural strength and surface requirements.

Roof Curb Installation Specifics

Outlines requirements for roof curb installation, including attachment, assembly, and insulation provided by the contractor.

Clearances and Airflow Management

Unit Clearances and Airflow

Details minimum clearances around the unit for service and airflow, including overhang and exhaust considerations.

Roof Curb Installation Checks

Specifies checks for roof curb installation, including gasket application and utility protrusion verification.

Roof Top Duct Connections

Instructions for installing duct connections on the unit before placement on the rooftop, including horizontal discharge.

Rigging Details and Procedures

Lifting and Moving Warnings

Warns against improper rigging practices to prevent unit damage, injury, or death during lifting and moving operations.

Shipping Brace and Strut Removal

Provides step-by-step instructions for removing shipping braces and wooden struts before unit installation.

Weights and Center of Gravity

Unit Rigging and Center of Gravity Data

Provides unit weights and center of gravity locations to aid in determining rigging requirements.

Rigging Removal Precautions

Cautions against resting crane hooks or spreader bars on the unit during rigging removal to prevent damage.

Electrical Wiring Safety

High Voltage Warning

Alerts to high voltage risks during servicing, emphasizing power disconnection and multiple power sources.

Electrical Wiring Installation and Safety

High Voltage and Tampering Warnings

Warns against tampering with factory wiring due to high voltage, emphasizing qualified assistance for required work.

Wiring Protection and Codes

Advises protecting wiring from sharp edges, following NEC and local codes, and using weatherproof conduit for exterior wiring.

Wire Sizing and Voltage Drop

Details wire sizing based on ampacity, circuit breaker requirements, and managing voltage drop for optimal performance.

Electrical Connections and Voltage Considerations

Power Entry and Wiring Locations

Describes options for main power and low voltage wiring entry into the unit for rooftop installations.

Voltage and Phase Unbalance Limits

Specifies acceptable supply voltage variation and phase unbalance limits to prevent product abuse and severe damage.

Warning: Improper Voltage Operation

Alerts that operating on improper line voltage or with excessive phase unbalance voids warranty and causes severe damage.

Low Voltage Control Wiring

Thermostat and Control Wiring Guidelines

Details requirements for 24V thermostat installation and low voltage wiring routing and connection to the terminal block.

Gas Supply Piping and Pressure

Propane Gas Conversion and Safety

Highlights the need for conversion kits for propane gas and safety precautions like installing gas detecting devices.

Inlet Gas Pressure Requirements

Specifies minimum and maximum inlet gas pressures for natural and propane gas, crucial for proper operation.

Natural Gas Connection and Piping

Natural Gas Pipe Sizing and Capacity

Provides a table for sizing natural gas pipe based on length and capacity (CFH) to ensure adequate supply.

Proper Piping Practice

Outlines rules for using black iron pipe, joint compound, unions, drip legs, and shut-off valves for gas supply piping.

Gas Piping Checks and Testing

Gas Connection Leak Testing

Emphasizes leak testing gas connections before operation using soap solution, never open flame, and avoiding over-pressurization.

Propane Gas Installations and Safety

Propane Gas Supply and Pressure

Details propane gas pressure requirements, vaporization factors, regulation, and pipe sizing for satisfactory operation.

Tanks and Piping

Information on tank sizing, regulator settings, and pipe sizing for propane gas supply.

Roof Top Gas Piping and Installation

Gas Piping Routing and Support

Guides on routing gas piping to avoid access panel interference and supporting piping to prevent strain.

Gas Line Sizing and Regulator Requirements

Gas Supply Pressure Adjustment

Details adjusting natural and LP gas supply pressure at the unit gas valve, including regulator requirements.

Circulating Air, Venting, and Condensate

Ductwork and Airflow Considerations

Discusses ductwork installation, access panels, and using flexible connections for sound reduction.

Venting and Motor Operation

Notes self-contained venting and inductor motor voltage adjustment requirements for proper operation.

Condensate Drain Connection

Explains the condensate drain connection, trap installation, and hand-tightening the drain fitting.

Drain Connection Installation

Horizontal and Vertical Drain Setup

Illustrates and describes the installation of condensate drain traps for both horizontal and vertical configurations.

Cleaning Procedures

Drain Pan Cleaning

Advises periodic cleaning of drain pans to prevent algae and fungus buildup that can plug the drain.

Startup, Adjustments, and Checks

Pre-Startup General Checks

Lists essential pre-startup checks that must be completed before operating the unit, emphasizing safety.

Temporary Heating or Cooling Procedures

Outlines requirements for temporary heating/cooling use, including performing checks and inspecting for dust after use.

Installation Checks and Component Verification

Contractor Responsibilities & Roof Curb Check

Details installer duties, roof curb inspection, flashing, and unit levelness requirements.

Clearances, Obstructions, and Wiring

Covers minimum clearances, removing obstructions, checking fan rotation, and wiring integrity.

Duct, Filter, and Transformer Checks

Verifies duct connections, filter installation, transformer, and induced draft motor setup.

Airflow Adjustments and Control Voltage

Guides on adjusting airflow via EEM motor taps and performing control voltage checks for proper operation.

DFG Model Wiring Configuration

Blower Speed and Operation Wiring

Explains how to change blower speeds for different operating modes (cooling/heating stages) by moving wires on the terminal block.

Electrical Input Check

Evaporator Fan Amperage Verification

Advises checking evaporator fan amperage draw against motor nameplate limits as a preliminary check.

Fan Speed and Electrical Input Checks

Setting Evaporator Fan RPM

Details the procedure for setting and verifying evaporator fan RPM using a tachometer or strobe light.

Gas System Checks and Adjustments

Gas Supply Pressures and Regulator Adjustments

Covers adjusting gas supply and manifold pressures for natural and LP gas, with warnings about overheating and flue box cover.

Heat Exchanger and Burner Orifice Specifications

Provides specifications for heat exchangers and burner orifices, including derating for high altitudes.

Gas Supply and Manifold Pressure Checks

Gas Inlet Pressure Check

Describes how to check and adjust gas inlet pressure according to fuel type, using a manometer.

Pre-Operation Checks for Gas System

Lists pre-operation steps for the gas system, including closing valves, checking for leaks, and smells.

Manifold Pressure Check and Adjustment

Manifold Pressure Adjustment Procedure

Explains how to adjust gas manifold pressure for natural and propane gas by turning the gas valve regulator screw.

Gas Input (Natural Gas Only) Check

Measuring Natural Gas Input

Details the responsibility and procedure for adjusting natural gas input using a gas meter and calculating BTU per hour.

Gas Input Calculation and Flame Checks

Calculating Gas Input BTU;Hour

Provides a method and example for calculating gas input in BTU/Hour using meter readings and gas heating value.

Main Burner Flame and NOx Screen Checks

Guides on inspecting burner flames for stability and color, and verifying NOx screen alignment.

Temperature Rise Check Procedure

Explains how to check temperature rise by measuring supply and return air temperatures, and how blower speed affects it.

Normal Sequence of Operation (Heating)

Heating Cycle Steps

Details the step-by-step process of the heating cycle, from thermostat activation to burner ignition and blower operation.

Unit Shutdown Procedure

Steps for Safe Unit Shutdown

Provides a sequence of steps for safely shutting down the unit, including turning off power and gas.

High Limit Controls and Protection

Automatic Reset High Limit (LS)

Describes the location and function of the automatic reset high limit control that protects against excessive furnace temperature.

Auxiliary High Limit Control (ALS)

Explains the auxiliary high limit control located in the blower compartment that protects filters from excessive temperatures.

Manual Reset Flame Rollout Control (RS)

Details the manual reset flame rollout control that senses high temperatures from potential flame rollout.

Refrigeration System Checks

Compressor Hold-Down and Piping Inspection

Advises checking compressor hold-down bolts and visually inspecting all piping for damage, leaks, and refrigerant charge.

Start-Up Procedure and Checklist

Initial System Startup Steps

Outlines the initial steps for starting the unit, including setting the thermostat, inspecting registers, and turning on power.

Refrigeration Sequence Check

Cooling Cycle Sequence Verification

Describes how to verify the cooling cycle sequence by simulating a call for cooling and observing component operation.

Refrigeration Performance Checks

Compressor RLA and Amperage Verification

Instructs to check compressor RLA against Appendix B values, noting variations based on load conditions.

Checking Subcooling and Superheat

Subcooling Measurement and Formula

Explains how to measure subcooling using liquid line pressure and temperature, providing the relevant formula.

Superheat Measurement and Formula

Details how to measure superheat using suction pressure and temperature, providing the relevant formula.

Superheat Adjustment

TXV Superheat Adjustment Procedure

Provides guidelines for adjusting superheat on TXV systems, recommending small increments and stabilization time.

Refrigerant Charge Check

Charging Fixed Orifice and TXV Systems

Outlines methods for charging units with fixed orifice devices (superheat) and TXV systems (subcooling).

Maintenance Requirements

Electrical Safety During Maintenance

Warns of electrical shock, fire, or explosion hazards during maintenance, stressing power disconnection and wire labeling.

Filters and Maintenance

Filter Replacement Frequency and Type

Advises on filter replacement frequency (every 3 months) and inspection (every 2 months) to maintain performance and prevent damage.

Cabinet Finish and Coil Cleaning

Recommends using automotive wax for cabinet finish and cleaning the outside coil annually to maintain appearance and efficiency.

Motor Lubrication and Flame Sensor

States that fan and compressor motors are permanently lubricated and provides instructions for cleaning the flame sensor.

Flue Passage Inspection

Advises inspecting and cleaning unit flue passages at the start of each heating season for efficient operation.

Lubrication and Inspection

Motor and Fan Lubrication

Confirms that fan shaft bearings, motors, and compressors are permanently lubricated and require no additional oiling.

Furnace Inspection and Cleaning

Details annual inspection and cleaning of flue areas, vent systems, and burners by qualified personnel for safe operation.

Troubleshooting Ignition and Control Issues

Ignition Control Error Codes

Explains how to identify ignition control error codes by observing diagnostic LED flashes for troubleshooting.

Internal Control Failure Diagnosis

Describes steps for diagnosing internal control failures, including checking voltage, fuses, and wiring, and replacing the control if necessary.

Troubleshooting Abnormal Operation

Ignition and Flame Dropouts

Addresses faults related to ignition failure or flame dropouts, including external lockout and reset procedures.

Pressure Switch Issues

Details diagnostic codes for pressure switches stuck open or closed, and potential causes like faulty switches or blocked flues.

Thermal Protection and Flame Detection Faults

Covers faults related to open limit switches, thermal protection devices, and flame detection with a closed gas valve.

Cooling Mode Abnormalities

Explains abnormal operations during cooling, such as compressor short cycle delay and potential thermostat timer interactions.

Appendix A: Blower Performance Data

7.5 Ton GE Blower Performance Data

Detailed performance metrics for 7.5 Ton GE models across various tap speeds and static pressures.

8.5 Ton GE Blower Performance Data

Detailed performance metrics for 8.5 Ton GE models across various tap speeds and static pressures.

10 Ton GE Blower Performance Data

Detailed performance metrics for 10 Ton GE models across various tap speeds and static pressures.

12.5 Ton GE Blower Performance Data

Detailed performance metrics for 12.5 Ton GE models across various tap speeds and static pressures.

Appendix B: Electrical Data

Electrical Data Summary

Presents a summary of electrical data for various unit models, including compressor, fan motor, and power supply specifications.

Electrical Data Summary (Continued)

Continues the summary of electrical data for unit models, detailing RLA, LRA, HP, FLA, and power supply requirements.

Electrical Data Summary (Continued)

Provides further electrical data for unit models, including optional electric heat and convenience outlet specifications.

Electrical Data Summary (Continued)

Contains the final electrical data summary for unit models, detailing MCA, MOP, and power supply information.

Appendix C: Unit Dimensions

Unit Dimensions for Horizontal Discharge

Displays the dimensions and notes for horizontal discharge duct connections, including panel removal and clip attachment.

Unit Dimensions for Vertical Discharge

Shows the dimensions and notes for vertical discharge (top view of unit), indicating supply and return opening locations.

Appendix D: Min-Max Airflow

Recommended Airflow Ranges

Lists recommended minimum and maximum airflow ranges for heating and cooling for different unit models (DFG090 to DFG150).

Power and Controls Wiring Diagram

Wiring Diagram Notes and Legend

Includes notes on wiring changes, safety warnings, component legend, wire codes, and troubleshooting status light codes.

Start-up Checklist

Pre Start-Up Checklist Items

A checklist of items to verify before the initial startup, covering packaging removal, shipping brackets, voltage, connections, and component security.

Start-Up Data Recording

Electrical Data Recording

Provides fields to record electrical values like supply voltage, compressor amps, blower amps, and fan amps during startup.

Blower Static Pressure Recording

Offers spaces to record return air, supply air, and total external static pressures, along with blower wheel RPM.

Temperature and Pressure Data Recording

Includes fields for recording outdoor, return, cooling supply, and heating supply air temperatures, as well as gas pressures and refrigerant superheat/subcooling.

Customer Feedback

Provide Product Feedback

Encourages users to provide feedback via a link or QR code to improve products.

Product Registration

Register Your Product for Warranty

Explains the benefits of product registration for warranty protection and provides a link or QR code for registration.

Summary

PACKAGED GAS; ELECTRIC UNIT INSTALLATION

WARNING: General Safety Instructions

Crucial safety warnings regarding trained personnel, hazards, and proper procedures for unit installation and service.

WARNING: High Voltage Safety

Emphasizes disconnecting all power before servicing due to multiple power sources, preventing injury or death.

Safety Warnings and Precautions

Fire and Explosion Hazards

Details risks of fire or explosion from gas leaks and improper handling, stressing leak detection methods.

Water Submersion Hazard

Warns against using units submerged in water, requiring immediate qualified inspection and part replacement.

Construction Heater Warning

Prohibits use as a construction heater due to premature failure from low return air and corrosive atmospheres.

High Voltage and Electrical Shock

Alerts to high voltage risks during servicing, emphasizing power disconnection and multiple sources.

Carbon Monoxide Poisoning Hazards

Installation in Enclosed Areas

Special warning for installations in garages or utility rooms, requiring adequate outside ventilation to prevent CO poisoning.

Venting System Checks for CO Safety

Outlines critical steps for checking the venting system to prevent carbon monoxide poisoning or death.

General Information and Compliance

Unit Installation Requirements

Unit approved for outdoor installation only, requires adherence to codes and instructions for safe and efficient operation.

EPA Regulations for Refrigerants

Highlights EPA regulations on refrigerant introduction and disposal, recommending certified technicians for work.

National Codes Compliance

Product designed for installation per National Codes; installer is responsible for compliance with prevailing local codes.

Pre-Installation Checks and Procedures

Transportation Damage Inspection

Instructions for inspecting units for damage during transit and reporting procedures for the receiver.

Unit Preparation Before Installation

Details pre-installation steps like reading instructions, assembling tools, and ensuring understanding of procedures.

Installation Requirements and Precautions

Unit Clearances and Placement

Specifies minimum clearances from enclosures and considerations for unit placement to ensure fire protection and operation.

Ground and Roof Top Installation Guidelines

Provides guidelines for ground level bases and roof top installations, including structural strength and surface requirements.

Roof Curb Installation Specifics

Outlines requirements for roof curb installation, including attachment, assembly, and insulation provided by the contractor.

Clearances and Airflow Management

Unit Clearances and Airflow

Details minimum clearances around the unit for service and airflow, including overhang and exhaust considerations.

Roof Curb Installation Checks

Specifies checks for roof curb installation, including gasket application and utility protrusion verification.

Roof Top Duct Connections

Instructions for installing duct connections on the unit before placement on the rooftop, including horizontal discharge.

Rigging Details and Procedures

Lifting and Moving Warnings

Warns against improper rigging practices to prevent unit damage, injury, or death during lifting and moving operations.

Shipping Brace and Strut Removal

Provides step-by-step instructions for removing shipping braces and wooden struts before unit installation.

Weights and Center of Gravity

Unit Rigging and Center of Gravity Data

Provides unit weights and center of gravity locations to aid in determining rigging requirements.

Rigging Removal Precautions

Cautions against resting crane hooks or spreader bars on the unit during rigging removal to prevent damage.

Electrical Wiring Safety

High Voltage Warning

Alerts to high voltage risks during servicing, emphasizing power disconnection and multiple power sources.

Electrical Wiring Installation and Safety

High Voltage and Tampering Warnings

Warns against tampering with factory wiring due to high voltage, emphasizing qualified assistance for required work.

Wiring Protection and Codes

Advises protecting wiring from sharp edges, following NEC and local codes, and using weatherproof conduit for exterior wiring.

Wire Sizing and Voltage Drop

Details wire sizing based on ampacity, circuit breaker requirements, and managing voltage drop for optimal performance.

Electrical Connections and Voltage Considerations

Power Entry and Wiring Locations

Describes options for main power and low voltage wiring entry into the unit for rooftop installations.

Voltage and Phase Unbalance Limits

Specifies acceptable supply voltage variation and phase unbalance limits to prevent product abuse and severe damage.

Warning: Improper Voltage Operation

Alerts that operating on improper line voltage or with excessive phase unbalance voids warranty and causes severe damage.

Low Voltage Control Wiring

Thermostat and Control Wiring Guidelines

Details requirements for 24V thermostat installation and low voltage wiring routing and connection to the terminal block.

Gas Supply Piping and Pressure

Propane Gas Conversion and Safety

Highlights the need for conversion kits for propane gas and safety precautions like installing gas detecting devices.

Inlet Gas Pressure Requirements

Specifies minimum and maximum inlet gas pressures for natural and propane gas, crucial for proper operation.

Natural Gas Connection and Piping

Natural Gas Pipe Sizing and Capacity

Provides a table for sizing natural gas pipe based on length and capacity (CFH) to ensure adequate supply.

Proper Piping Practice

Outlines rules for using black iron pipe, joint compound, unions, drip legs, and shut-off valves for gas supply piping.

Gas Piping Checks and Testing

Gas Connection Leak Testing

Emphasizes leak testing gas connections before operation using soap solution, never open flame, and avoiding over-pressurization.

Propane Gas Installations and Safety

Propane Gas Supply and Pressure

Details propane gas pressure requirements, vaporization factors, regulation, and pipe sizing for satisfactory operation.

Tanks and Piping

Information on tank sizing, regulator settings, and pipe sizing for propane gas supply.

Roof Top Gas Piping and Installation

Gas Piping Routing and Support

Guides on routing gas piping to avoid access panel interference and supporting piping to prevent strain.

Gas Line Sizing and Regulator Requirements

Gas Supply Pressure Adjustment

Details adjusting natural and LP gas supply pressure at the unit gas valve, including regulator requirements.

Circulating Air, Venting, and Condensate

Ductwork and Airflow Considerations

Discusses ductwork installation, access panels, and using flexible connections for sound reduction.

Venting and Motor Operation

Notes self-contained venting and inductor motor voltage adjustment requirements for proper operation.

Condensate Drain Connection

Explains the condensate drain connection, trap installation, and hand-tightening the drain fitting.

Drain Connection Installation

Horizontal and Vertical Drain Setup

Illustrates and describes the installation of condensate drain traps for both horizontal and vertical configurations.

Cleaning Procedures

Drain Pan Cleaning

Advises periodic cleaning of drain pans to prevent algae and fungus buildup that can plug the drain.

Startup, Adjustments, and Checks

Pre-Startup General Checks

Lists essential pre-startup checks that must be completed before operating the unit, emphasizing safety.

Temporary Heating or Cooling Procedures

Outlines requirements for temporary heating/cooling use, including performing checks and inspecting for dust after use.

Installation Checks and Component Verification

Contractor Responsibilities & Roof Curb Check

Details installer duties, roof curb inspection, flashing, and unit levelness requirements.

Clearances, Obstructions, and Wiring

Covers minimum clearances, removing obstructions, checking fan rotation, and wiring integrity.

Duct, Filter, and Transformer Checks

Verifies duct connections, filter installation, transformer, and induced draft motor setup.

Airflow Adjustments and Control Voltage

Guides on adjusting airflow via EEM motor taps and performing control voltage checks for proper operation.

DFG Model Wiring Configuration

Blower Speed and Operation Wiring

Explains how to change blower speeds for different operating modes (cooling/heating stages) by moving wires on the terminal block.

Electrical Input Check

Evaporator Fan Amperage Verification

Advises checking evaporator fan amperage draw against motor nameplate limits as a preliminary check.

Fan Speed and Electrical Input Checks

Setting Evaporator Fan RPM

Details the procedure for setting and verifying evaporator fan RPM using a tachometer or strobe light.

Gas System Checks and Adjustments

Gas Supply Pressures and Regulator Adjustments

Covers adjusting gas supply and manifold pressures for natural and LP gas, with warnings about overheating and flue box cover.

Heat Exchanger and Burner Orifice Specifications

Provides specifications for heat exchangers and burner orifices, including derating for high altitudes.

Gas Supply and Manifold Pressure Checks

Gas Inlet Pressure Check

Describes how to check and adjust gas inlet pressure according to fuel type, using a manometer.

Pre-Operation Checks for Gas System

Lists pre-operation steps for the gas system, including closing valves, checking for leaks, and smells.

Manifold Pressure Check and Adjustment

Manifold Pressure Adjustment Procedure

Explains how to adjust gas manifold pressure for natural and propane gas by turning the gas valve regulator screw.

Gas Input (Natural Gas Only) Check

Measuring Natural Gas Input

Details the responsibility and procedure for adjusting natural gas input using a gas meter and calculating BTU per hour.

Gas Input Calculation and Flame Checks

Calculating Gas Input BTU;Hour

Provides a method and example for calculating gas input in BTU/Hour using meter readings and gas heating value.

Main Burner Flame and NOx Screen Checks

Guides on inspecting burner flames for stability and color, and verifying NOx screen alignment.

Temperature Rise Check Procedure

Explains how to check temperature rise by measuring supply and return air temperatures, and how blower speed affects it.

Normal Sequence of Operation (Heating)

Heating Cycle Steps

Details the step-by-step process of the heating cycle, from thermostat activation to burner ignition and blower operation.

Unit Shutdown Procedure

Steps for Safe Unit Shutdown

Provides a sequence of steps for safely shutting down the unit, including turning off power and gas.

High Limit Controls and Protection

Automatic Reset High Limit (LS)

Describes the location and function of the automatic reset high limit control that protects against excessive furnace temperature.

Auxiliary High Limit Control (ALS)

Explains the auxiliary high limit control located in the blower compartment that protects filters from excessive temperatures.

Manual Reset Flame Rollout Control (RS)

Details the manual reset flame rollout control that senses high temperatures from potential flame rollout.

Refrigeration System Checks

Compressor Hold-Down and Piping Inspection

Advises checking compressor hold-down bolts and visually inspecting all piping for damage, leaks, and refrigerant charge.

Start-Up Procedure and Checklist

Initial System Startup Steps

Outlines the initial steps for starting the unit, including setting the thermostat, inspecting registers, and turning on power.

Refrigeration Sequence Check

Cooling Cycle Sequence Verification

Describes how to verify the cooling cycle sequence by simulating a call for cooling and observing component operation.

Refrigeration Performance Checks

Compressor RLA and Amperage Verification

Instructs to check compressor RLA against Appendix B values, noting variations based on load conditions.

Checking Subcooling and Superheat

Subcooling Measurement and Formula

Explains how to measure subcooling using liquid line pressure and temperature, providing the relevant formula.

Superheat Measurement and Formula

Details how to measure superheat using suction pressure and temperature, providing the relevant formula.

Superheat Adjustment

TXV Superheat Adjustment Procedure

Provides guidelines for adjusting superheat on TXV systems, recommending small increments and stabilization time.

Refrigerant Charge Check

Charging Fixed Orifice and TXV Systems

Outlines methods for charging units with fixed orifice devices (superheat) and TXV systems (subcooling).

Maintenance Requirements

Electrical Safety During Maintenance

Warns of electrical shock, fire, or explosion hazards during maintenance, stressing power disconnection and wire labeling.

Filters and Maintenance

Filter Replacement Frequency and Type

Advises on filter replacement frequency (every 3 months) and inspection (every 2 months) to maintain performance and prevent damage.

Cabinet Finish and Coil Cleaning

Recommends using automotive wax for cabinet finish and cleaning the outside coil annually to maintain appearance and efficiency.

Motor Lubrication and Flame Sensor

States that fan and compressor motors are permanently lubricated and provides instructions for cleaning the flame sensor.

Flue Passage Inspection

Advises inspecting and cleaning unit flue passages at the start of each heating season for efficient operation.

Lubrication and Inspection

Motor and Fan Lubrication

Confirms that fan shaft bearings, motors, and compressors are permanently lubricated and require no additional oiling.

Furnace Inspection and Cleaning

Details annual inspection and cleaning of flue areas, vent systems, and burners by qualified personnel for safe operation.

Troubleshooting Ignition and Control Issues

Ignition Control Error Codes

Explains how to identify ignition control error codes by observing diagnostic LED flashes for troubleshooting.

Internal Control Failure Diagnosis

Describes steps for diagnosing internal control failures, including checking voltage, fuses, and wiring, and replacing the control if necessary.

Troubleshooting Abnormal Operation

Ignition and Flame Dropouts

Addresses faults related to ignition failure or flame dropouts, including external lockout and reset procedures.

Pressure Switch Issues

Details diagnostic codes for pressure switches stuck open or closed, and potential causes like faulty switches or blocked flues.

Thermal Protection and Flame Detection Faults

Covers faults related to open limit switches, thermal protection devices, and flame detection with a closed gas valve.

Cooling Mode Abnormalities

Explains abnormal operations during cooling, such as compressor short cycle delay and potential thermostat timer interactions.

Appendix A: Blower Performance Data

7.5 Ton GE Blower Performance Data

Detailed performance metrics for 7.5 Ton GE models across various tap speeds and static pressures.

8.5 Ton GE Blower Performance Data

Detailed performance metrics for 8.5 Ton GE models across various tap speeds and static pressures.

10 Ton GE Blower Performance Data

Detailed performance metrics for 10 Ton GE models across various tap speeds and static pressures.

12.5 Ton GE Blower Performance Data

Detailed performance metrics for 12.5 Ton GE models across various tap speeds and static pressures.

Appendix B: Electrical Data

Electrical Data Summary

Presents a summary of electrical data for various unit models, including compressor, fan motor, and power supply specifications.

Electrical Data Summary (Continued)

Continues the summary of electrical data for unit models, detailing RLA, LRA, HP, FLA, and power supply requirements.

Electrical Data Summary (Continued)

Provides further electrical data for unit models, including optional electric heat and convenience outlet specifications.

Electrical Data Summary (Continued)

Contains the final electrical data summary for unit models, detailing MCA, MOP, and power supply information.

Appendix C: Unit Dimensions

Unit Dimensions for Horizontal Discharge

Displays the dimensions and notes for horizontal discharge duct connections, including panel removal and clip attachment.

Unit Dimensions for Vertical Discharge

Shows the dimensions and notes for vertical discharge (top view of unit), indicating supply and return opening locations.

Appendix D: Min-Max Airflow

Recommended Airflow Ranges

Lists recommended minimum and maximum airflow ranges for heating and cooling for different unit models (DFG090 to DFG150).

Power and Controls Wiring Diagram

Wiring Diagram Notes and Legend

Includes notes on wiring changes, safety warnings, component legend, wire codes, and troubleshooting status light codes.

Start-up Checklist

Pre Start-Up Checklist Items

A checklist of items to verify before the initial startup, covering packaging removal, shipping brackets, voltage, connections, and component security.

Start-Up Data Recording

Electrical Data Recording

Provides fields to record electrical values like supply voltage, compressor amps, blower amps, and fan amps during startup.

Blower Static Pressure Recording

Offers spaces to record return air, supply air, and total external static pressures, along with blower wheel RPM.

Temperature and Pressure Data Recording

Includes fields for recording outdoor, return, cooling supply, and heating supply air temperatures, as well as gas pressures and refrigerant superheat/subcooling.

Customer Feedback

Provide Product Feedback

Encourages users to provide feedback via a link or QR code to improve products.

Product Registration

Register Your Product for Warranty

Explains the benefits of product registration for warranty protection and provides a link or QR code for registration.

Daikin DFG Series Specifications

General IconGeneral
BrandDaikin
ModelDFG Series
CategoryAir Conditioner
LanguageEnglish

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