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Daikin EWAD620-C17C-SS - User Manual

Daikin EWAD620-C17C-SS
304 pages
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ESIE10-01
Service Manual
EWAD620-C17C-SS/SL/SR
EWAD740-C19C-XS/XL/XR
EWAD810-C14C-PS/PL/PR
Air-cooled chiller EWAD~CJ
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Daikin EWAD620-C17C-SS Specifications

General IconGeneral
ModelEWAD620-C17C-SS
CategoryChiller
TypeAir-Cooled Screw Chiller
Cooling Capacity620 kW
RefrigerantR-134a
Power Supply400V/3Ph/50Hz
Water Inlet Temperature12°C
Water Outlet Temperature7°C
Weight3500 kg

Summary

Part 1 System Outline

Introduction

Provides an outline of relevant elements in EWAD-CJ air-cooled units.

1 General Outline

1.1 What Is in This Chapter?

Outlines the information contained in the chapter.

1.2 Features

Details the benefits and characteristics of EWAD chillers.

Superior control logic

Describes the advanced control logic of the MicroTech III controller.

Code requirements - Safety and observant of laws;directives

Lists applicable laws and directives for EWAD unit manufacturing.

Certifications

Details the CE marking and compliance with European directives.

Versions

Outlines the different efficiency versions available for EWAD units.

Sound Configuration

Describes the available sound level configurations for EWAD units.

1.3 Nomenclature

Explains the model naming convention and its components.

1.4 General Characteristics

Describes the physical and functional characteristics of the unit.

Refrigerant circuit

Details the components of the refrigerant circuit.

Electrical control panel

Describes the power and control sections of the main panel.

MicroTech III

Lists features of the built-in MicroTech III terminal.

Standard accessories (supplied on basic unit)

Lists standard accessories provided with the basic unit.

1.5 Technical Specifications: EWAD~C-SS

Technical specifications

Provides detailed technical specifications for EWAD~C-SS models.

1.6 Technical Specifications: EWAD~C-SL

Technical specifications

Provides detailed technical specifications for EWAD~C-SL models.

1.7 Technical Specifications: EWAD~C-SR

Technical specifications

Provides detailed technical specifications for EWAD~C-SR models.

1.8 Technical Specifications: EWAD~C-XS

Technical specifications

Provides detailed technical specifications for EWAD~C-XS models.

1.9 Technical Specifications: EWAD~C-XL

Technical specifications

Provides detailed technical specifications for EWAD~C-XL models.

1.10 Technical Specifications: EWAD~C-XR

Technical specifications

Provides detailed technical specifications for EWAD~C-XR models.

1.11 Technical Specifications: EWAD~C-PS

Technical specifications

Provides detailed technical specifications for EWAD~C-PS models.

1.12 Technical Specifications: EWAD~C-PL

Technical specifications

Provides detailed technical specifications for EWAD~C-PL models.

1.13 Technical Specifications: EWAD~C-PR

Technical specifications

Provides detailed technical specifications for EWAD~C-PR models.

1.14 Electrical Specifications: EWAD~C-SS

Electrical specifications

Details electrical specifications for EWAD~C-SS models.

1.15 Electrical Specifications: EWAD~C-SL

Electrical specifications

Details electrical specifications for EWAD~C-SL models.

1.16 Electrical Specifications: EWAD~C-SR

Electrical specifications

Details electrical specifications for EWAD~C-SR models.

1.17 Electrical Specifications: EWAD~C-XS

Electrical specifications

Details electrical specifications for EWAD~C-XS models.

1.18 Electrical Specifications: EWAD~C-XL

Electrical specifications

Details electrical specifications for EWAD~C-XL models.

1.19 Electrical Specifications: EWAD~C-XR

Electrical specifications

Details electrical specifications for EWAD~C-XR models.

1.20 Electrical Specifications: EWAD~C-PS

Electrical specifications

Details electrical specifications for EWAD~C-PS models.

1.21 Electrical Specifications: EWAD~C-PL

Electrical specifications

Details electrical specifications for EWAD~C-PL models.

1.22 Electrical Specifications: EWAD~C-PR

Electrical specifications

Details electrical specifications for EWAD~C-PR models.

1.23 Cooling Capacity Tables

EWAD~C-SS; EWAD~C-SL

Cooling capacity and water flow data for EWAD-C-SS/SL models.

1.25 Available Fan Static Pressure Correction Factors

CIAT: Condenser Inlet Air Temperature

Correction factors based on condenser inlet air temperature.

How to use the Correction factors proposed in the previous tables?

Explains how to apply correction factors from tables.

1.26 Water Charge, Flow and Quality

Cooling Water

Details control parameters for cooling water systems.

Cooled Water

Details control parameters for cooled water systems.

Heated water

Details control parameters for heated water systems.

1.24 Capacity Correction Factor EWAD~C

Evaporator fouling factors

Correction factors for evaporator fouling.

Altitude correction factors

Correction factors based on altitude.

Minimum glycol percentage for low water temperature

Recommended glycol percentages for low water temperatures.

Minimum glycol percentage for low air temperature

Recommended glycol percentages for low air temperatures.

Correction factors for low evaporator leaving water temperature

Correction factors for low evaporator leaving water temps.

Correction factors for water and glycol mixture

How to use the Correction factors proposed in the previous tables?

Explains how to use correction factors for water/glycol mixtures.

1.31 Operation Range

EWAD~C

Displays the operating range for EWAD-C units.

Evaporator minimum and maximum water Δt

Specifies minimum and maximum evaporator water temperature differences.

1.29 Evaporator Pressure Drops

EWAD~C-SS; EWAD~C-SL

Evaporator pressure drops for EWAD-C-SS/SL models.

EWAD~C-SR

Evaporator pressure drops for EWAD-C-SR models.

EWAD~C-XS; EWAD~C-XL

Evaporator pressure drops for EWAD-C-XS/XL models.

EWAD~C-XR

Evaporator pressure drops for EWAD-C-XR models.

EWAD~C-PS; EWAD~C-PL

Evaporator pressure drops for EWAD-C-PS/PL models.

EWAD~C-PR

Evaporator pressure drops for EWAD-C-PR models.

1.30 Condensor Pressure Drops

Water Pump Kit - Discharge Head

Discharge head curves for water pump kits.

1.32 Mechanical Installation

Shipping

Instructions for ensuring stability during shipping.

Responsibility

Manufacturer's disclaimer for improper installation.

Safety

General safety warnings for installation activities.

Warning:

Safety warnings regarding lifting and handling.

Moving and lifting

Procedures for safely moving and lifting the machine.

Positioning and assembly

Guidelines for proper unit placement and foundation requirements.

Clearance

Minimum clearance requirements for correct ventilation and maintenance.

Attention:

Notes on installation clearance and environmental factors.

Sound protection

Advice on isolating the machine to control sound levels.

Water piping

Design considerations for water piping systems.

1.33 Dimensional Drawing

Dimensions EWAD~C- (2 circuits)

Provides dimensional data for 2-circuit EWAD-C models.

Dimensions EWAD~C- (3 circuits)

Provides dimensional data for 3-circuit EWAD-C models.

1.34 Electrical Installation

General specifications

Cautionary notes and general electrical connection guidelines.

Electrical components

Lists necessary electrical components for installation.

Electrical wiring

Details power and interface connection wiring procedures.

Power circuit:

Instructions for connecting the electrical power supply.

Control circuit:

Information on the auxiliary control circuit transformer.

Electrical heaters

Describes the function of electrical heaters for evaporator and compressor.

Pump electrical supply

Details the electrical supply for optional pump kits.

Water pump control

Explains how the microprocessor controls water pumps.

Alarm relays - Electrical wiring

Wiring instructions for connecting alarm relays.

Unit on;off remote control - Electrical wiring

Wiring for remote unit on/off control.

Double setpoint - Electrical wiring

Wiring for the double setpoint function.

External water setpoint reset - Electrical wiring (optional)

Wiring for optional external water setpoint reset.

Unit limitation - Electrical wiring (optional)

Explains capacity limitation via external signals or current absorbed.

1.35 Operation

Operators responsibilities

Outlines operator duties and training requirements.

Description of the machine

Describes the main components of the air-condensation chiller.

Description of the refrigeration cycle

Explains the standard refrigeration cycle of the unit.

Description of the refrigeration cycle with partial heat recovery

Explains the refrigeration cycle with partial heat recovery.

Controlling the partial recovery circuit and installation recommendations

Important:

Highlights partial heat recovery operational limitations and requirements.

Compressor

Compression process

Illustrates and explains the single-screw compressor's operation.

Refrigeration capacity control

Explains how compressor capacity is controlled.

Modulating box

Non-modulating on;off box

Describes the operating diagram of the non-modulating box.

1.36 Wiring Diagrams - EWAD-CJYNN

Overview

Lists the topics covered in the wiring diagrams chapter.

Symbols

Explains symbols used in the wiring diagrams.

1.36.1 Power Compressor 1-2

1.36.2 Power Compressor 3

1.36.3 Kit Pumps

1.36.4 Circuit Fan Power Supply 1

1.36.6 Circuit Fan Power Supply 2

1.36.8 Circuit Fan Power Supply 3

1.36.10 Unit Control Circuit Power Supply

1.36.11 Analog Inputs-Output Board

1.36.12 Digital Inputs Board

1.36.13 Digital Outputs Board

1.36.15 Extension Control Fans 1&2

1.36.16 Extension Control Fans 3

1.36.17 Extension Control Fans 4

1.36.18 Expansion Input; Output Unit Alarm & Limiting

1.36.19 Expansion Control Compressor 1

1.36.21 EEXV Compressor 1

1.36.22 Expansion Control Compressor 2

1.36.24 EEXV Compressor 2

1.36.25 Expansion Control Compressor 3

1.36.27 EEXV Compressor 3

1.36.28 Pumps Control

1.36.29 Terminals M1 - M2

1.36.30 Terminals M3

1.36.31 Terminals M5 - MQ

1.36.32 Legend

Item Description

Lists and describes items used in wiring diagrams.

1.36.33 Field Wiring Connection

Digital input terminals

Details connections for digital input terminals.

Digital output terminals

Details connections for digital output terminals.

Analog input terminals

Details connections for analog input terminals.

Part 2 Functional Description

Introduction

Provides detailed information on unit functions and controls.

1 The Digital Controller

1.1 What Is in This Chapter?

Outlines the chapter's content on controller and software functions.

1.2 System Architecture

Describes the overall controls architecture and module connections.

1.3 Customer Interfaces

Lists topics related to customer interfaces.

1.4 Display and Keypad

Lists topics covered in display and keypad section.

1.3.1 Control Panel

General description

Provides a general description of the control panel.

Layout of controller

Illustrates the layout of the controller interface.

1.3.2 Addresses Used In System

Extension addressing

Explains system addresses and configuration for expansion boards.

1.3.3 Communication Modules

Module Siemens Description of Expansion Boards Usage

Lists communication modules for BMS interface.

1.4.1 General Description

Layout of screen

Provides a general description of the controller screen layout.

Home Page

Main Menu

View;Set - Unit

View;Set - Circuit

Time Until Restart

Scheduled Maintenance

Alarms

About This Chiller

Status;Settings (view;set unit)

Set-Up (view;set unit)

Temperatures (view;set unit)

Date;Time;Schedules

Power Conservation (view;set)

LON Setup (view;set unit)

BACnet IP Setup (view;set unit)

BACnet MSTP Setup (view;set BACnet)

Modbus Setup (view;set unit)

AWM Setup (view;set unit)

Design Conditions (view;set)

Alarm Limits (view;set unit)

Menu Password (view;set)

Status;Settings (view;set)

Compressor (view;set circuit)

Power Conservation (view;set)

LON Setup (view;set unit)

BACnet IP Setup (view;set unit)

BACnet MSTP Setup (view;set BACnet)

Modbus Setup (view;set unit)

AWM Setup (view;set unit)

1.4.2 Set Point

Set point table

Lists and describes various set points for unit operation.

Current Limit

# of Circuits

Noise Reduction

BMS Protocol

Compressors-Global

Fans

Auto adjusted ranges

Dynamic default values

2 Functional Control

Introduction

Provides detailed information on unit functions and controls.

2.2 Unit Functions

Overview

Lists the topics covered in the unit functions chapter.

2.2.1 Unit Enable

Explains how to start and stop the unit using set points and inputs.

2.2.2 Unit Mode Selection

Details how unit operating modes are determined by set points and inputs.

2.2.3 Unit Control States

Describes the three possible states of unit control: Off, Auto, and Pumpdown.

2.2.4 Unit Status

Explains how displayed unit status is determined by various conditions.

2.2.5 Ice Mode Start Delay

Details the adjustable timer limiting chiller restarts in Ice mode.

2.2.6 Evaporator Pump Control

Explains the control states and staging logic for evaporator pumps.

Pump selection

Outlines different pump configurations and staging logic.

2.2.7 Noise Reduction

Outlines conditions for enabling and applying noise reduction features.

2.2.8 LWT Target

Explains how the base LWT target is selected and reset.

2.2.9 Unit Capacity Control

Details how unit capacity is controlled in Cool mode.

Staging sequence

Defines compressor staging order based on starts and run hours.

Compressor capacity control in ice mode

Explains compressor loading in Ice mode.

Load;unload sequence

Defines the sequence for loading and unloading compressors.

2.2.10 Unit Capacity Overrides

Explains conditions that override automatic capacity control in COOL mode.

2.3 Circuit Functions

Overview

Lists topics covered in the circuit functions chapter.

2.3.1 Circuit Control Logic

Defines conditions for circuit availability, starting, and stopping.

2.3.2 Circuit Status

Describes the displayed status of a circuit based on operational conditions.

2.3.3 Compressor Control

Details compressor operation, cycle timers, and capacity control.

2.3.4 Condenser Fan Control

Explains control logic for saturated condenser temperature and fan staging.

2.3.5 EXV Control

Describes EXV operation modes and control logic.

2.3.6 Economizer Control

Explains the activation and deactivation criteria for the economizer.

2.3.7 Liquid Injection

Outlines the conditions for activating and deactivating liquid injection.

Part 3 Troubleshooting

Introduction

Provides general guidance for identifying and addressing faults.

1 Alarms and Events

Introduction

Explains alarm and event logging for chiller operation.

1.2 Unit Stop Alarms

Lists alarms that cause a unit shutdown.

1.2.1 Phase Volts Loss;GFP Fault

Describes the PVM/GFP fault, its triggers, and actions.

1.2.2 Evaporator Flow Loss

Details the Evap Water Flow Loss alarm, triggers, and reset conditions.

1.2.3 Evaporator Water Freeze Protect

Explains the Evap Water Freeze alarm and its reset conditions.

1.2.4 Evaporator Water Temperatures Inverted

Describes the Evap Water Inverted alarm and its triggers.

1.2.5 Leaving Evaporator Water Temperature Sensor Fault

Details the Evap LWT Sens Fault alarm and its reset conditions.

1.2.6 AC Comm Failure

Describes the AC Comm Fail alarm for I/O module communication issues.

1.2.7 Outdoor Air Temperature Sensor Fault

Details the OAT Sensor Fault alarm and its reset conditions.

1.2.8 External Alarm

Describes the External Alarm triggered by an external input.

1.2.9 Emergency Stop Alarm

Explains the Emergency Stop Alarm when the input is open.

1.3 Unit Events

Lists unit events logged with timestamps.

1.3.1 Entering Evaporator Water Temperature Sensor Fault

Details the EWT Sensor Fail event and its reset condition.

1.3.2 External Event

Describes the External Event triggered by an external input.

1.3.3 Low Ambient Lockout

Explains the Low Ambient Lockout triggered by low OAT.

1.4 Circuit Stop Alarms

Lists alarms requiring circuit shutdown.

1.4.1 Phase Volts Loss;GFP Fault

Describes the PVM/GFP Fault alarm for circuits.

1.4.2 Low Evaporator Pressure

Details the Evap Press Low alarm and its freezestat logic.

1.4.3 Low Pressure Start Fail

Describes the LowPressStartFail alarm for circuit startup.

1.4.4 Mechanical Low Pressure Switch

Details the Mech Low Pressure Sw alarm.

1.4.5 High Condenser Pressure

Explains the Cond Pressure High alarm.

1.4.6 Low Pressure Ratio

Describes the Low Pressure Ratio alarm.

1.4.7 Mechanical High Pressure Switch

Details the Mech High Pressure Sw alarm.

1.4.8 High Discharge Temperature

Describes the Disc Temp High alarm.

1.4.9 High Oil Pressure Difference

Details the Oil Pres Diff High alarm.

1.4.10 Compressor Starter Fault

Describes the Starter Fault alarm.

1.4.11 High Motor Temperature

Details the Motor Temp High alarm.

1.4.12 Low OAT Restart Fault

Describes the LowOATRestart Fail alarm.

1.4.13 No Pressure Change After Start

Details the NoPressChgAtStrt alarm.

1.4.14 No Pressure At Startup

Describes the No Press At Start alarm.

1.4.15 CC Comm Failure N

Details the CC Comm Fail alarm.

1.4.16 FC Comm Failure Circuit 1;2

Describes FC Comm Fail alarms for circuits 1 and 2.

1.4.17 FC Comm Failure Circuit 3

Details FC Comm Fail alarm for circuit 3.

1.4.18 FC Comm Failure Circuit 4

Describes FC Comm Fail alarm for circuit 4.

1.4.19 FC Comm Failure Circuit 3;4

Details FC Comm Fail alarms for circuits 3 and 4.

1.4.20 EEXV Comm Failure N

Describes EEXV Comm Fail alarms.

1.4.21 Evaporator Pressure Sensor Fault

Details the EvapPressSensFault alarm.

1.4.22 Condenser Pressure Sensor Fault

Describes the CondPressSensFault alarm.

1.4.23 Oil Pressure Sensor Fault

Details the OilPressSensFault alarm.

1.4.24 Suction Temperature Sensor Fault

Describes the SuctTempSensFault alarm.

1.4.25 Discharge Temperature Sensor Fault

Details the DiscTempSensFault alarm.

1.4.26 Motor Temperature Sensor Fault

Describes the MotorTempSensFault alarm.

1.5 Circuit Events

Lists events that limit circuit operation.

1.5.1 Low Evaporator Pressure - Hold

Explains the EvapPress Low Hold event.

1.5.2 Low Evaporator Pressure - Unload

Details the EvapPressLowUnload event.

1.5.3 High Condenser Pressure - Hold

Explains the CondPressHigh Hold event.

1.5.4 High Condenser Pressure - Unload

Details the CondPressHighUnload event.

1.5.5 Failed Pumpdown

Describes the Pumpdown Fail alarm.

1.5.6 Power Loss While Running

Explains the Run Power Loss alarm.

1.6 Alarm Logging

Describes how alarms are stored in active and history buffers.

1.7 Event Logging

Details how events are logged with timestamps and descriptions.

2 Controller Inputs and Outputs

Introduction

Provides information on input and output channel configurations.

2.2 Main Board Controller (POL687.70;MCQ)

Lists analog and digital I/O for the main board controller.

2.3 Expansion I;O Compressor #1 to #4 (POL965.00;MCQ)

Details analog and digital I/O for compressor expansion modules.

2.4 Expansion I;O EXV Circuit #1 to #4 (POL94 U.00;MCQ)

Lists analog and digital I/O for EXV expansion modules.

2.5 Expansion I;O Fan Module Circuit #1 & #2 (POL945.00;MCQ)

Details digital I/O for fan modules circuits 1 & 2.

2.6 Expansion I;O Fan Module Circuit #3 (POL945.00;MCQ)

Lists digital I/O for fan module circuit 3.

2.7 Expansion I;O Fan Module Circuit #4 (POL945.00;MCQ)

Details digital I/O for fan module circuit 4.

2.8 Expansion I;O Fan Module Circuit #3 & #4 (POL945.00;MCQ)

Lists digital outputs for fan module circuits 3 & 4.

2.9 Expansion I;O Unit Alarm & Limiting (POL965.00;MCQ)

Details analog and digital I/O for unit alarm and limiting.

3 Procedure for Software Programming

3.1 What Is in This Chapter?

Outlines the topics related to software programming.

3.2 Software Programming with SD Card

Details the process of programming controllers using an SD card.

4 Procedure to Protect Compressor in Case of Frozen Evaporator

4.1 What is in This Chapter?

Outlines the procedure for protecting the compressor from evaporator damage.

4.2 Procedure to Protect Compressor in Case of Frozen Evaporator

Provides a step-by-step procedure to protect the compressor from damage.

5 Procedure to Clear the Refrigerant Circuit in Case of Frozen Evaporators

5.1 What Is in This Chapter?

Outlines the procedure for clearing the refrigerant circuit.

5.2 Procedure to Clean the Refrigerant Circuit in Case of Frozen Evaporators

Details the procedure to clean the refrigerant circuit after evaporator damage.

6 Troubleshooting Chart

6.1 What is in This Chapter?

Introduces the troubleshooting chart.

Compressor will not run

Lists possible causes and corrective steps for compressor not running.

Compressor overload relay tripped or circuit breaker trip or fuses blown

Troubleshooting steps for overload relay or breaker issues.

Compressor noisy or vibrating

Troubleshooting steps for compressor noise or vibration.

Compressor will not load or unload

Troubleshooting steps for compressor loading or unloading issues.

High discharge pressure

Troubleshooting steps for high discharge pressure issues.

Low discharge pressure

Troubleshooting steps for low discharge pressure.

Low suction pressure

Troubleshooting steps for low suction pressure.

High suction pressure

Troubleshooting steps for high suction pressure.

Part 4 Commissioning and Test Run

Introduction

Explains the importance of commissioning and test runs.

1 Pre-Test Run Checks

Outlines checks to perform before every test run.

1.2 Pre-Start Commissioning Check List

Provides a checklist for pre-start commissioning.

1.3 General Checks

Lists general checks to be performed before unit operation.

1.4 Water Piping Checks

Details checks related to water piping systems.

2 Running Data

States that the chapter covers typical operating data.

2.2 Typical Operating Data

Provides typical operating data for different efficiency levels.

Part 5 Maintenance

Introduction

Explains the importance of preventive maintenance.

1 Maintenance

Groups maintenance into system checks and standard checks.

Precautions

Lists safety precautions for maintenance activities.

1.2 System Maintenance

Covers routine inspections and checks for system performance.

Compressor maintenance

Details recommended checks for compressor performance and wear.

Lubrication

Provides information on compressor oil and lubrication requirements.

Ordinary maintenance

Shows the schedule for ordinary maintenance activities.

Filter dryer replacement

Details the procedure for replacing filter dryer cartridges.

Oil filter replacement

Provides procedures for oil filter replacement.

Refrigerant charge

Important notes and warnings regarding refrigerant handling and charging.

Refrigerant replenishment procedure

Step-by-step guide for replenishing refrigerant.

Temperature and pressure sensors

Describes the function and location of various sensors.

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