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Data Aire DAC Series User Manual

Data Aire DAC Series
24 pages
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DATA AIRE SERIES
Operation and Maintenance Manual
Chilled Water 7-50 ton
INSTALLATION
OPERATION
MAINTENANCE
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Data Aire DAC Series Specifications

General IconGeneral
BrandData Aire
ModelDAC Series
CategoryChiller
LanguageEnglish

Summary

1.0 INSTALLATION

1.1 Room Considerations

Discusses site preparation, including vapor barriers and minimizing outside air for optimal space control.

1.2 Inspection

Details pre-shipment checks and advises on inspecting units upon delivery for shipping damage and filing claims.

1.3 Rigging

Provides guidelines for moving the unit safely, including using the shipping skid and protecting decorative doors.

1.4 Locating the Unit

Specifies clearances needed for airflow, wiring, plumbing, and service access.

1.4.1 Downflow Units

1.4.2 Upflow Units

1.5 Paperwork

1.6 Storage

2.0 PIPING

2.1 Chilled Water Unit Piping

Details field-installed pipe sizes, shutoff valves, fill valves, and insulation considerations.

2.1.1 Connection sizes, Chilled Water units

Provides a table of evaporator models and their corresponding water inlet/outlet connection sizes.

2.2 Chilled Water Valve Ratings

States that all valves are rated at 400 psi and refers to a chart for valve size and Cv ratings.

2.2.1 3-Way Chilled Water Valves

2.2.2 2-Way Chilled Water Valves

2.3 Condensate Drain Piping

2.4 Humidifier Piping

2.4.1 Steam Generator Humidifier

Details makeup water connection, shutoff valve, pressure regulator, and drain lines for steam generator humidifiers.

2.4.2 Dry Steam Humidifier

Specifies the need for a strainer and steam trap for the optional dry steam humidifier.

2.5 Leak Testing

3.0 ELECTRICAL CONNECTIONS

3.1 Electrical Service

Ensures the utility service capacity is sufficient for the equipment's additional load.

3.2 Nameplate Ratings

Advises referring to the unit nameplate for minimum circuit ampacity and maximum overcurrent protection.

3.3 Grounding

Stresses the requirement for an uninterrupted true earth ground connection for the unit cabinet.

3.4 Voltage Tolerance

Specifies acceptable voltage tolerance (±10%) and phase imbalance (≤3%) for unit operation.

3.5 Remote Shutdown

Explains wiring remote shutdown contacts (terminals #1 & #2) for interrupting the control circuit.

3.6 Remote Alarm Contacts

Details the normally open, close-on-alarm dry contact for remote alarm notification (terminals #11 & #13).

3.7 Remote Sensors

3.8 Condensate Pumps

3.9 Condensate Probe

3.10 Water Sensing Cable

4.0 CONTROLS

4.1 DAP III Microprocessor Control Panel

Introduces the DAP III control panel and notes its dedicated manual for detailed operation.

4.2 Wiring Diagrams

Explains that ladder-type schematics are provided to understand electrical components and interfaces.

5.0 REGULAR MAINTENANCE ITEMS

5.1 Filters

Advises regular checking and replacement of filters, not solely relying on the dirty filter alarm.

5.2 Belts

Recommends monthly checks of belt tension and provides adjustment instructions to prevent damage.

5.3 Bearings

Covers lubrication requirements for pillow block bearings and sealed motor bearings.

5.4 Humidifier Canisters

States no maintenance is required for humidifier canisters other than replacement as needed.

5.5 Fuses

Discusses fuse replacement due to voltage fluctuations and the importance of matching ratings.

5.6 Heating Elements

6.0 WARRANTY POLICY

7.0 CONTACT DATA AIRE

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