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Data Aire MINI CEILING SERIES User Manual

Data Aire MINI CEILING SERIES
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MINI CEILING SERIES
Installation, Operation and Maintenance Manual
1, 1.5, 2 and 2.5 ton
Air, Water and Glycol Cooled DX and Chilled Water

Table of Contents

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Data Aire MINI CEILING SERIES Specifications

General IconGeneral
BrandData Aire
ModelMINI CEILING SERIES
CategoryChiller
LanguageEnglish

Summary

Installation Procedures

Room Considerations

Ensuring proper room environment with vapor barriers and controlled air infiltration for optimal performance.

Unit Inspection

Visual inspection of the unit upon delivery for shipping damage and checking for loose items.

Unit Mounting Methods

Details on locating and mounting units, including vertical, horizontal, air-cooled, and indoor condenser types.

Installation Paperwork

Completing start-up sheets, managing warranty information, and important documentation.

Equipment Storage Guidelines

Proper procedures for storing equipment to prevent damage and maintain integrity.

Piping Requirements

Split Air Cooled Unit Piping

Guidelines for sizing refrigerant lines, including discharge, liquid, and suction lines.

Water and Glycol Cooled Unit Piping

Details on piping for water/glycol units, including connection sizes and fluid cooler requirements.

Condensate and Humidifier Piping

Proper installation of condensate drain lines and piping for optional steam generator humidifiers.

Leak Testing and Evacuation

Critical steps for ensuring system integrity: leak testing with nitrogen and evacuating to low micron levels.

Electrical Connections

Electrical Service, Grounding, and Voltage

Ensuring adequate electrical service, proper grounding, and voltage tolerance for unit operation.

Control Wiring and Remote Connections

Connecting control wiring to remote heat exchangers, and details on remote shutdown and alarm contacts.

Remote Sensors and Condensate Pumps

Installation of optional remote sensors and requirements for condensate pumps.

Remote Outdoor Heat Exchanger Installation

Rigging and Leg Assembly

Proper methods for rigging and assembling legs for outdoor heat exchangers.

Location and Electrical Service

Guidelines for locating heat exchangers and referencing electrical service information.

Specific Heat Exchanger Models

Details on Air Cooled Condensers (DARC) and Fluid Coolers (DAFC), including controls.

Refrigerant Charging Procedures

Air Cooled System Charging

Charging methods for package, split, and fan speed control air cooled systems.

Flooded System Charging

Procedures for charging flooded systems with liquid receivers and head pressure control valves.

Water/Glycol Cooled System Charging

Charging water/glycol cooled units and referencing factory charge specifications.

Important Refrigeration Components

Description of key components like Expansion Valve, High/Low Pressure Cutout Switches.

Glycol System Management

Glycol Concentration and Volume Calculations

Determining glycol concentration and system volume using tables for piping and unit volumes.

Freezing Point of Glycol Solutions

Table showing freezing points of ethylene and propylene glycol solutions at various concentrations.

System Controls

Thermostat Options and Microprocessor Panels

Details on standard, programmable thermostats, and Mini DAP II/III microprocessor control panels.

Secondary Heat Exchanger Controls

Controls for secondary heat exchangers, referencing separate installation and operation manuals.

Wiring Diagrams

Explanation of wiring diagram types and their use for service personnel.

Regular Maintenance

Air Filters and Belts

Regular checks and replacement of air filters and belts to ensure efficient operation.

Humidifier, Fuses, and Heating Elements

Maintenance for humidifier canisters, fuse replacement guidelines, and heating element cleaning.

Refrigerant Filter Drier

Advising replacement of the filter drier when the refrigeration system is opened.

Warranty Policy

Contact Data Aire

Troubleshooting Guide

Low Suction Pressure / High Superheat

Identifying common causes for low suction pressure and high superheat conditions.

High Suction Pressure / Low Superheat

Troubleshooting common causes for high suction pressure and low superheat.

Low Suction Pressure / Low Superheat

Diagnosing issues leading to low suction pressure and low superheat.

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