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Dekker HullVac HV55A User Manual

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Installation
Operation
&
Maintenance
Manual
Rotary Piston Vacuum Pumps & Systems
SERIAL NO.:___________________________ September 2016
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Dekker HullVac HV55A Specifications

General IconGeneral
BrandDekker
ModelHullVac HV55A
CategoryWater Pump
LanguageEnglish

Summary

CUSTOMER SERVICE

Contact Information

Details for reaching DEKKER for support and inquiries.

Order Information

INTRODUCTION

SAFETY

THEORY OF OPERATION

STORAGE

INITIAL FREIGHT RECEIPT AND INSPECTION

INSTALLATION

Unpacking

Instructions for carefully removing the pump or system from its packaging.

Lifting

Guidance on safely lifting the equipment using provided points to prevent damage.

Location

Mounting

Ventilation/Cooling

Cooling Capacities and Port Sizes

Electrical Preparation

Pipe Connections and Sizing

Inlet Piping

Discharge Piping

Cooling Water Piping

ELECTRICAL CONTROLS (IF INCLUDED)

START UP PROCEDURES

V-Belt Adjustment

Tensioning a Drive - General Rules of Tensioning

Simple Tensioning Procedure

Belt Tension for V-Belt Drives

SHUT DOWN PROCEDURE

MAINTENANCE SCHEDULE

During First Month of Operation

Initial checks and torquing required during the first month of the pump's operation.

Every Day

Daily checks for oil level and pump temperature to ensure proper operation.

Every 3 Months

Quarterly maintenance tasks including belt tension and bolt tightness checks.

Every Year

Annual maintenance procedures such as inspecting the oil reservoir, valve deck, and belts.

Every 5 Years

Seal Fluid/Oil

Oil Change Procedure

Oil Analysis

Gas Ballast Valve(s)

Oil Solenoid Valve

Motor Bearing Lubrication (where required)

Motor Bearing Lubrication Schedule

OPTIONAL ACCESSORIES

TROUBLESHOOTING

Start-Stop Problems

Addresses issues related to the system failing to start or shutting down unexpectedly during operation.

Vacuum Problems

Troubleshooting steps for when the system operates but does not achieve the desired vacuum level.

Overheating Problems

Troubleshooting guide for systems that overheat or operate above the recommended temperature.

Troubleshooting Quick Reference Guide

WARRANTY, REPLACEMENT & RETURN POLICIES

Warranty Policy

Defines DEKKER's warranty coverage, limitations, and requirements for product conformance.

Warranty Periods

Details the different warranty durations (3, 2, 1, 6 months, 90 days) for various DEKKER product lines.

Limitation of Liability

Specifies the extent of DEKKER's liability regarding repairs, redesign, or refunds for system defects.

Replacement Policy (Product Failure)

Procedures for reporting product failures and returning items for warranty evaluation or repair.

Return for Credit

Process for returning products for credit when the product is not needed, including restock fees.

Return for Replacement

Procedures for returning products for replacement due to DEKKER errors, customer errors, or damage.

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