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Dekker VMX0453KA1 - User Manual

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Installation
Operation
&
Maintenance
Manual
Oil-Sealed Liquid Ring Vacuum Pump Systems
SERIAL NO.:___________________________ July 2016
TM

Table of Contents

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Summary

SAFETY

General Safety Precautions

Emphasizes user responsibility for safe operation and adherence to safety procedures.

THEORY OF OPERATION

ELECTRICAL PREPARATION

Wire and Disconnect Sizing

Provides a table for recommended wire and disconnect sizes based on Vmax horsepower.

Wiring and Motor Rotation

Covers factory wiring, customer wiring, and motor rotation checks.

PIPE CONNECTIONS AND SIZING

Piping Material and Strain

Discusses CPVC/PVC suitability and preventing strain on system components.

DISCHARGE PIPING

ELECTRICAL CONTROLS

DEKKER CONTROLLER

Controller Overview

Describes the controller's capabilities, display, keypad, and I/O.

DEKKER CONTROLLER KEYPAD

Keypad and LED Functions

Details the function of each button and LED on the DEKKER Controller keypad.

SECURITY ACCESS LEVELS

Managing Controller Access

Explains how to change security access levels via password entry.

PROGRAM MENU

Setting Parameters

Describes how to access and modify parameters like Vac Cut In/Out and Min Run Time.

KEY CODES TO ADD OPTIONS

Installing Retrofit Options

Details the process of entering key codes to install optional features.

MAINTENANCE MENU

RESETTING THE 500 HOUR SERVICE MAINTENANCE ALARM

Resetting the 500 Hour Alarm

Step-by-step guide to reset the 500-hour service maintenance alarm.

MULTI-MACHINE COMMUNICATION

LOG MENU

START UP PROCEDURES

Initial Startup Checks

Covers removing plugs, checking fluid valve, motor rotation, and alignment.

Drive Coupling Alignment

Details checks for angular and parallel alignment of drive couplings.

SHUT DOWN PROCEDURE

SEQUENCE OF OPERATION

SYSTEM ALARM CONDITIONS

High Temperature Fault

Details the fault condition for high discharge temperature and system shutdown.

MAINTENANCE

Pump Bearing Lubrication

Explains lubrication requirements for pump bearings.

MOTOR BEARING LUBRICATION

SEAL FLUID

OIL CHANGE PROCEDURE

Draining and Filling Seal Fluid

Step-by-step instructions for changing the seal fluid, including drain ports.

PRIMING THE PUMP

MAINTENANCE SCHEDULE

First 8 Hours Checks

Specific checks to perform within the first 8 hours of operation.

10,000 Hours Maintenance

Tasks for 10,000 hours, including seal fluid and separator element changes.

ACCESSORIES AND PROTECTIVE DEVICES

Temperature Protection

Details the function of temperature warning and shutdown protective devices.

TROUBLESHOOTING

System Will Not Start

Addresses issues preventing the system from starting in HAND or AUTO mode.

Power Supply Issues

Troubleshooting steps for power supply issues to the controller.

System Shuts Down

Troubleshooting steps for unexpected system shutdowns during operation.

Vacuum Level Problems

Addresses issues with the system not achieving the desired vacuum level.

Overheating Problems

Guides on diagnosing and resolving overheating issues.

Noise and Vibration Issues

Troubleshooting steps for abnormal noise or excessive vibration.

Oil Mist and Oil Consumption

Addresses problems related to oil mist generation or excessive oil consumption.

TROUBLESHOOTING QUICK REFERENCE GUIDE

Common Issues and Remedies

A table summarizing common issues, causes, and remedies.

Dekker VMX0453KA1 Specifications

General IconGeneral
BrandDekker
ModelVMX0453KA1
CategoryWater Pump
LanguageEnglish

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