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Denso 4M41 - User Manual

Denso 4M41
52 pages
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00400554E
Common Rail System (HP3)
for MITSUBISHI TRITON
4D56/4M41 Engine
DENSO INTERNATIONAL THAILAND CO., LTD

Table of Contents

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Summary

Product Application Information

Application

Details the vehicle models and engine types for which the common rail system is applicable.

System Components Part Number

Lists part numbers for various components of the common rail system for different engine models.

Outline of System

Common Rail System Characteristics

Explains the fundamental characteristics and advantages of the common rail system.

Features of Injection Control

Describes the key features of injection control including pressure, timing, and rate control.

Comparison to the Conventional System

Compares the common rail system with traditional injection systems.

Composition

Identifies the primary components that constitute the common rail system.

Operation

Details the operational functions of the supply pump, rail, injectors, and engine ECU.

Fuel System

Outlines the complete fuel flow path within the common rail system.

Control System

Explains the structure of the control system, dividing it into sensors, ECU, and actuators.

Supply Pump

Outline

Provides a general overview of the supply pump's construction and function.

Exterior View Diagram

Illustrates the external appearance of the supply pump for different engine models.

Supply Pump Internal Fuel Flow

Details the internal path of fuel flow through the supply pump.

Construction of Supply Pump

Explains the mechanical construction and internal workings of the supply pump.

Operation of the Supply Pump

Describes the operational cycle of the supply pump plungers and fuel delivery.

Supply Pump Component Parts

Feed Pump

Details the trochoid type feed pump integrated within the supply pump.

SCV (Suction Control Valve)

Explains the SCV's function in regulating fuel quantity supplied to the plungers.

Fuel Temperature Sensor

Describes the fuel temperature sensor and its role in injection volume correction.

Rail

Outline

Describes the rail's function in storing and distributing high-pressure fuel.

Rail Components Parts

Rail Pressure Sensor (Pc Sensor)

Details the rail pressure sensor and its signal output to the ECU.

Pressure limiter

Explains the function of the pressure limiter in controlling excess rail pressure.

Injector (G2 TYPE)

Outline

Introduces the injector's role in injecting fuel into combustion chambers.

Characteristics

Describes the compact, energy-saving solenoid-control type injector.

Exterior View Diagram

Shows the external view of injectors for different engine models.

Construction

Details the internal construction of the injector, including the TWV.

Operation

Explains the injector's operation modes: non-injection, injection, and end of injection.

QR Codes

Discusses the adoption of QR codes for improved injector quantity precision.

Injector Actuation Circuit

Illustrates the circuit diagram for actuating the injector solenoid.

Operation of Control System Components

Engine Control System Diagram

Provides a schematic overview of the entire engine control system.

Engine ECU (Electronic Control Unit)

Describes the Engine ECU as the central command unit for fuel injection and engine operation.

Cylinder Recognition Sensor (TDC)

Explains the TDC sensor's role in identifying cylinder position.

Turbo Pressure Sensor

Details the semiconductor pressure sensor for measuring turbo and atmospheric pressure.

Mass Air Flow Sensor

Describes the mass air flow meter and its built-in intake air temperature sensor.

Electronic Control Throttle

Explains the function and operation of the electronic control throttle system.

Various Types of Control

Outline

Introduces the advanced control capabilities compared to conventional systems.

Fuel Injection Rate Control Function

Details the pilot injection control for minimizing initial ignition rate.

Fuel Injection Quantity Control Function

Explains control of fuel injection quantity based on engine speed and accelerator signals.

Fuel Injection Timing Control Function

Describes control of injection timing based on engine speed and injection quantity.

Fuel Injection Pressure Control Function (Rail Pressure Control Function)

Details rail pressure feedback control for matching discharge volume to optimal values.

Fuel Injection Quantity Control

Outline

Explains how injection quantity is determined by adding various corrections.

Injection Quantity Calculation Method

Describes the calculation method for determining final injection quantity.

Set Injection Quantities

Details basic, maximum, and starting injection quantities and idle speed control.

Fuel Injection Timing Control

Outline

Explains that injection timing is controlled by varying current application to injectors.

Main and Pilot Injection Timing Control

Details calculation of main and pilot injection timing based on various parameters.

Microinjection Quantity Learning Control

Describes the learning control process to preserve injection quantity accuracy.

Fuel Injection Rate Control

Outline

Explains how pilot injection minimizes initial ignition rate to reduce NOx and noise.

Fuel Injection Pressure Control

Fuel Injection Pressure

Describes how ECU determines fuel injection pressure based on quantity and engine speed.

Diagnostic Trouble Codes (DTC)

About the Codes Shown in the Table

Explains the meaning of SAE diagnostic trouble codes output via STT (WDS).

Diagnostic Trouble Code Details

Lists and details diagnostic trouble codes common to 4D56/4M41 models.

External Wiring Diagram

Engine ECU External Wiring Diagram

Shows the wiring diagram connecting various sensors and actuators to the Engine ECU.

Engine ECU Connector Diagram

Details the ECU connector pin assignments and their corresponding signals.

Denso 4M41 Specifications

General IconGeneral
Fuel TypeDiesel
Fuel SystemDirect Injection
AspirationTurbocharged
ValvetrainDOHC, 16-Valve
Engine Type4-Cylinder, Inline

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