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DeWalt DCG416 - User Manual

DeWalt DCG416
24 pages
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DCG416

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DeWalt DCG416 Specifications

General IconGeneral
TypeAngle Grinder
Power SourceCordless
No Load Speed9000 RPM
Spindle LockYes
Weight3.75 lbs
Spindle Size5/8 - 11
Spindle Thread5/8 in - 11
Battery TypeLithium Ion

Summary

Technical Data

EC-Declaration of Conformity

Cordless Small Angle Grinder DCG416

Declaration details for the DCG416 model.

Definitions: Safety Guidelines

Safety Guideline Definitions

Defines DANGER, WARNING, CAUTION, and NOTICE for hazard communication.

General Power Tool Safety Warnings

Work Area Safety

Guidelines for maintaining a safe and well-lit work environment.

Electrical Safety

Critical safety measures related to electrical hazards and tool use.

Personal Safety

Instructions for operator alertness, PPE, and general conduct.

Power Tool Use and Care

Battery Tool Use and Care

Additional Specific Safety Rules

Safety Instructions for All Operations

General safety advice applicable to all tasks performed with the tool.

Causes and Operator Prevention of Kickback

Safety Warnings Specific for Grinding and Abrasive Cutting-Off Operations

Safety Warnings Specific for Sanding Operations

Safety Warnings Specific for Wire Brushing Operations

Residual Risks

Chargers

Electrical Safety

Mains Plug Replacement (U.K. & Ireland Only)

Using an Extension Cable

Important Safety Instructions for All Battery Chargers

Charging a Battery (Fig. B)

Step-by-step instructions for charging a battery pack.

Charger Operation

Details on how to operate and interpret charger indicators.

Battery Packs

Important Safety Instructions for All Battery Packs

Essential safety guidelines for handling and using battery packs.

Electronic Protection System

Explanation of the tool's protection system for battery longevity.

Wall Mounting

Instructions for mounting the charger on a wall.

Charger Cleaning Instructions

Safety precautions and methods for cleaning the charger.

Transportation

Transporting the FLEXVOLT Battery

Specific guidance for transporting FLEXVOLT battery packs.

Storage Recommendations

Advice on storing battery packs for optimal performance and life.

Labels on Charger and Battery Pack

Explains pictographs found on chargers and battery packs.

Description (Fig. A)

Features

No-Volt switch

Explains the functionality of the no-volt switch feature.

Electronic Clutch

Describes the E-Clutchâ„¢ system for overload protection.

Kickback Brake

Details the kickback brake feature for enhanced safety.

Power-OFFT Overload Protection

Soft Start Feature

Anti-vibration Side Handle

Assembly and Adjustments

Inserting and Removing the Battery Pack from the Tool (Fig. B)

Instructions for installing and removing the battery pack.

Fuel Gauge Battery Packs (Fig. B)

Explains how to check the battery charge level.

Attaching Side Handle (Fig. C)

Steps for securely attaching the side handle.

Rotating the Gear Case (Fig. D)

Instructions for rotating the gear case for user comfort.

Guards

Importance and types of guards for safe operation.

Mounting and Adjusting the One-Touch Guard (Fig. E)

How to mount and adjust the protective guard.

Adjusting the Guard

Details on adjusting the guard using the release lever.

Mounting Sanding Backing Pads (Fig. G)

Mounting and Removing Hubbed Wheels (Fig. A)

Mounting Wire Cup Brushes and Wire Wheels (Fig. A)

Prior to Operation

OPERATION

Instructions for Use

General instructions for operating the tool safely.

Proper Hand Position (Fig. H)

Recommended hand placement for safe tool control.

Paddle Switch (Fig. A)

How to operate the paddle switch for on/off control.

Spindle Lock (Fig. I)

Information on using the spindle lock for accessory changes.

Surface Grinding, Sanding and Wire Brushing

Techniques and precautions for grinding, sanding, and wire brushing.

Precautions To Take When Working on a Painted Workpiece

Edge Grinding and Cutting

Metal Applications

Cutting Metal

Rough Grinding

Cutting Stone

Working Advice

MAINTENANCE

Lubrication

Information on the tool's lubrication requirements.

Cleaning

Instructions and safety warnings for cleaning the tool.

Accessory Chart

Accessory Chart (cont.)

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