This manual describes a range of DEWALT 24 Volt Cordless Tools, including various rotary hammers, a drill/hammerdrill, a circular saw, and a reciprocating saw, along with their associated battery packs and chargers. The manual provides comprehensive safety instructions, operational guidelines, and maintenance advice for these tools.
Function Description
The DEWALT 24 Volt Cordless Tools are designed for a variety of professional applications, offering portability and power.
- DW004 SDS Rotary Hammer: This tool is used for hammer drilling and rotary drilling in materials like concrete, brick, and block. It is designed for heavy-duty drilling tasks.
- DW005 SDS Rotary Hammer with Stop Rotation: Similar to the DW004, this model adds a stop rotation feature, allowing it to be used for light chipping, chiseling, and demolition work in addition to drilling.
- DW006 Drill/Hammerdrill: This versatile tool can operate in both drilling and hammer drilling modes. It is suitable for drilling in wood, metal, and masonry, as well as for driving screws.
- DW007 Circular Saw: Designed for cutting wood and other materials, this circular saw offers depth and bevel adjustments for various cutting angles and depths. It emphasizes safety features to prevent kickback.
- DW008 Reciprocating Saw: This saw is ideal for cutting various materials, including wood, plastic, composition boards, and different types of metal. It features dual-range speed settings for optimized cutting performance.
- DE0245/DE0246 Battery Charger: These chargers are specifically designed to recharge the 24.0 Volt DEWALT NiCad battery packs. The DE0246 model includes an internal cooling fan and an automatic Tune-Up mode, while the DE0245 has a manual Tune-Up mode.
Important Technical Specifications
While specific technical specifications for each tool are not exhaustively listed in the provided pages, some key details are mentioned:
- Battery Voltage: All tools operate on a 24.0 Volt DEWALT battery pack (e.g., DE0240).
- Charger Input: The chargers are designed for standard household electrical power, 240V AC 50Hz.
- Charging Time: Approximately one hour for a full charge.
- DW004 SDS Rotary Hammer Capacities:
- R.P.M.: 0-1,150
- B.P.M.: 0-5,800
- Bits, Metal Drilling: 13mm (1/2")
- Wood, Flat Boring: 38mm (1 1/2")
- Bits, Masonry Drilling: 22mm (7/8") bit (concrete, brick, block)
- Circular Saw Blade Size: The manual refers to "cordless 6 1/2" circular saws," indicating the blade diameter.
- Circular Saw Bevel Adjustment: Full range from 0 to 45 degrees, graduated in increments of 5 degrees.
- Reciprocating Saw Speed Ranges: Dual range (Low and High) for different materials.
Usage Features
The tools incorporate several features to enhance usability and safety:
- Battery Installation and Removal: A simple slide-in mechanism with a lock snap for installation and a release button for removal.
- Variable Speed Switch: Allows operators to select the optimal speed for specific applications, with the speed increasing as the trigger is squeezed further. Continuous use in the variable speed range is not recommended.
- Forward/Reverse Control Button: Determines the direction of chuck/blade rotation and doubles as a lock-off button to prevent unintentional starting.
- Dual Range Gearing (Drill/Hammerdrill & Reciprocating Saw): Enables shifting between low speed/high torque and high speed/low torque settings for greater versatility across different materials and tasks.
- Hammer/Drill Selector (Drill/Hammerdrill & Rotary Hammers): A knob or lever to switch between drilling, hammering, or hammer drilling modes. The DW005 also includes a stop rotation feature for chiseling.
- Side Handles: Provided with hammerdrills and rotary hammers for improved grip, control, and safety, rotatable 360° for right or left-hand use.
- Keyless Chuck (Drill/Hammerdrill): Allows for quick and easy bit changes without a key, featuring a spindle lock button for secure tightening and release.
- SDS Chuck (Rotary Hammer): Designed for SDS-plus bits, allowing for quick insertion and secure locking. A 3-jaw chuck adaptor is available for standard straight shank drill bits in non-hammer applications.
- Cutting Depth Adjustment (Circular Saw): Lever-based adjustment to set the desired cutting depth, ensuring efficient cutting by allowing one tooth of the blade to project below the material.
- Bevel Angle Adjustment (Circular Saw): A quadrant and lever/knob mechanism to set the saw for bevel cuts up to 45 degrees.
- Kerf Indicator (Circular Saw): Located at the front of the saw shoe, it helps guide the saw along cutting lines for accurate cuts.
- Adjustable Shoe (Reciprocating Saw): Allows adjustment to limit cutting depth and extend blade life by utilizing different areas of the blade.
- Blade Storage (Reciprocating Saw): A dedicated slot for storing a spare blade.
- Pocket Cutting (Circular Saw & Reciprocating Saw): Specific instructions are provided for making pocket cuts, emphasizing safety precautions.
Maintenance Features
The manual provides general and specific maintenance guidelines to ensure tool longevity and performance:
- General Tool Care: Keep tools in good condition and clean for better and safer performance. Inspect cords regularly and have them repaired by an authorized DEWALT Repair Centre if damaged. Keep controls dry, clean, and free from oil and grease.
- Battery Pack Care:
- Keep battery packs cool during use, charging, and storage (below 35°C).
- Avoid overloading the tool, which can overheat the battery pack.
- Allow hot battery packs to cool before recharging.
- Never run a battery down to the point where the tool stops.
- Charge battery packs only in DEWALT chargers.
- For extended storage (more than 2 weeks), charge the pack for approximately 8 hours and store it in a cool environment.
- Charge batteries overnight (or for 8 hours) at least once a week or after every 10-15 charges to equalize cells.
- Do not incinerate or open battery packs.
- Handle battery packs with care; do not drop or subject them to severe impacts.
- Dispose of NiCad battery packs responsibly, checking with environmental agencies or returning them to a DEWALT authorized repair centre for recycling.
- Charger Care:
- Read all instructions and cautionary markings before use.
- Do not expose chargers to high humidity, rain, or snow.
- Do not operate with damaged cords or plugs.
- Do not disassemble chargers; seek authorized service for repairs.
- Unplug the charger from the outlet before cleaning.
- Ensure ventilation slots are clear, especially for the fan-assisted DE0246 charger.
- Avoid storing or using the charger in temperatures exceeding 40°C.
- Hot/Cold Pack Delay feature automatically suspends charging until the battery temperature normalizes, ensuring maximum battery life.
- Blade Maintenance (Circular Saw):
- Use sharp blades only.
- Replace dull or damaged blades.
- Remove hardened gum from blades with kerosene, turpentine, or oven cleaner.
- Lubrication: Tools are factory-lubricated. It is recommended to take or send the tool to a Service Centre for complete cleaning, inspection, and lubrication of the gear case every six months to a year, or more often for constant use.
- After Sales Service: DEWALT offers a full one-year warranty and a free one-year service contract, covering defects due to faulty materials or workmanship. A 30-day no-risk satisfaction guarantee allows for returns within 30 days. Authorized DEWALT Service Centres are available for repairs, parts, and accessories.
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