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DeWalt DW616 User Manual

DeWalt DW616
15 pages
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DEWALT
Industrial Tool
Co.,
701
East Joppa Road,
Baltimore, MD
21286
(MAR05)
Form
No. 631103-00
DW616, DW61B
Copyright @ 2003, 2005
DeWALT
The tollowing
are
trademarks
for
one or more DeWALT
power
tools; the
yellow
and
black color
scheme;
the
"D"
shap€o
ajr intake
grill;
the
array ol
pyramids
on the handgrip;
the kit box
configuration; and the
array of lozenge-shaped
humps
on the surface of the tool.
tF
YOU HAVE ANY
QUESTTONS
OR
COMMENTS ABOUT THIS.
OR ANY DTWALT TOOL.
CALL
US
TOLL
FREE AT 1-800-4-D:WALT
(1-800-4s3-92s8).
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Question and Answer IconNeed help?

Do you have a question about the DeWalt DW616 and is the answer not in the manual?

DeWalt DW616 Specifications

General IconGeneral
Input power750 W
Power sourceAC
Product colorBlack, Grey, Yellow
Collet diameter12.7 mm
Idle speed (max)- RPM
Weight and Dimensions IconWeight and Dimensions
Weight- g

Summary

General Safety Instructions

Work Area and Electrical Safety

Keep work area clean, well-lit, avoid hazards, and ensure proper electrical grounding.

Extension Cord Usage

Use appropriate gauge and condition extension cords for safety and performance.

Personal Safety and Tool Operation

Operator Awareness and Safe Practices

Stay alert, dress properly, avoid distractions, use safety equipment, secure workpiece.

Tool Maintenance and Service

Keep tools sharp, check for damage, use qualified service, and follow specific router safety rules.

Safety Precautions and Symbols

Hearing and Dust Exposure Warnings

Use hearing protection; be aware of dust hazards and use respiratory protection.

Tool Label Symbols

Explains common symbols found on the tool label.

Component Familiarization

Motor and Switch Operation

Describes the motor and how to operate the toggle switch.

Detachable Cord Set

Instructions for connecting and disconnecting the detachable cord set.

Fixed Base Setup

Motor Quick Release Mechanism

Steps to release the motor from the fixed base.

Inserting Motor into Fixed Base

Align motor, slide into base, secure with locking lever.

Depth Adjustment Ring

Adjust depth using the ring; close locking lever when desired depth is achieved.

Fixed Base Operation and Adjustments

Router Bit Installation and Removal

Steps to install and remove router bits using the collet.

Collet Usage and Care

Notes on using and changing collets, avoid tightening empty collets.

Locking Lever and Subbase Centering

Adjust the locking lever and center the subbase for proper operation.

Depth Adjustment and Parallel Fence

Adjusting Cutting Depth

Steps to set the desired cutting depth using the adjustment ring and scale.

Using a Parallel Fence

How to attach and use an optional parallel fence for routing.

D-Handle Base Setup and Operation

Motor Quick Release

Steps to release the motor from the D-handle base.

Inserting Motor into D-Handle Base

Steps to insert the motor and secure it in the D-handle base.

Locking Lever and Subbase Centering

Adjust the locking lever and center the subbase for the D-handle base.

D-Handle Operation Controls

Details on knob locations, trigger lock, and bit installation for the D-handle base.

Plunge Base Setup

Adjusting Cutting Depth

Steps to set the desired cutting depth using the adjustment ring and scale.

Motor Quick Release

Steps to release the motor from the plunge base.

Inserting Motor into Plunge Base

Steps to insert the motor into the plunge base, ensuring proper alignment.

Plunge Base Operation and Adjustments

Locking Lever and Subbase Centering

Adjust the locking lever and center the subbase for the plunge base.

Router Bit Installation and Removal

Steps to install and remove router bits using the collet.

Collet Usage

Notes on using and changing collets; avoid tightening empty collets.

Plunge Routing Depth Control

Adjusting Plunge Routing Depth

Steps to set and lock the desired plunge depth using adjustment rod and stops.

Fine Adjustment of Routing Depth

Use the bottom knob for minor adjustments to the cutting depth.

Using the Rotating Turret Stop

Set up to 5 different depths using the adjustable turret stop.

Plunge Cutting and Dust Extraction

Cutting with the Plunge Base

Procedure for performing cuts with the plunge base.

Dust Extraction Setup

Connect router to a vacuum cleaner for dust extraction.

Routing Operation and Maintenance

Direction of Feed

Importance of feed direction for successful routing jobs.

Choosing Router Speed

Refer to the speed selection chart for appropriate router speeds.

Cleaning the Tool

Regular maintenance to clean motor housing and tool parts.

Accessories, Repairs, and Warranty

Recommended Accessories

Information on ordering recommended accessories for the tool.

Product Repairs and Service

Service must be performed by authorized centers using identical parts.

Limited Warranty Information

Details on the 3-year limited warranty, free service, and money-back guarantee.

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