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DeWalt DW618 User Manual

DeWalt DW618
15 pages
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DEWALT
Industrial Tool
Co.,
701
East Joppa Road,
Baltimore, MD
21286
(MAR05)
Form
No. 631103-00
DW616, DW61B
Copyright @ 2003, 2005
DeWALT
The tollowing
are
trademarks
for
one or more DeWALT
power
tools; the
yellow
and
black color
scheme;
the
"D"
shap€o
ajr intake
grill;
the
array ol
pyramids
on the handgrip;
the kit box
configuration; and the
array of lozenge-shaped
humps
on the surface of the tool.
tF
YOU HAVE ANY
QUESTTONS
OR
COMMENTS ABOUT THIS.
OR ANY DTWALT TOOL.
CALL
US
TOLL
FREE AT 1-800-4-D:WALT
(1-800-4s3-92s8).
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DeWalt DW618 Specifications

General IconGeneral
Quantity per pack1 pc(s)

Summary

Save These Instructions

General Safety Instructions

Read and understand all instructions to avoid electric shock, fire, and personal injury.

Safety Instructions For All Tools

Covers work area, electrical safety, and proper use of extension cords for safe operation.

General Safety and Tool Usage

Personal Safety Precautions

Maintain alertness, dress properly, prevent accidental starting, and use safety equipment.

Tool Use and Care Guidelines

Secure workpiece, use correct tool, maintain tools, and use recommended accessories.

Service and Repair Information

Ensure repairs are done by qualified personnel using identical replacement parts.

Specific Safety Rules for Routers

Safe Handling and Operation

Hold tool by insulated surfaces, keep handles dry, and keep hands away from cutting area.

Bit and Motor Safety

Ensure motor is in base, use sharp cutters, and allow motor to stop before setting down.

Router Safety and Familiarization

Pre-Operation Safety Checks

Ensure bit is clear before starting and wear hearing protection.

Dust and Chemical Exposure Warnings

Be aware of dust hazards and use appropriate respiratory protection.

Tool Familiarization: Motor, Switch, Cordset

Understand the motor, switch operation, and how to connect the detachable cordset.

Setup: Fixed Base Configuration

Motor Quick Release (Fixed Base)

Steps to detach the motor unit from the fixed base using the quick release mechanism.

Inserting Motor into Fixed Base

Procedure for installing the motor into the fixed base, aligning guide pins.

Fixed Base Adjustments and Bit Handling

Locking Lever and Subbase Adjustment

How to adjust the locking lever and center the subbase for proper base function.

Bit Installation, Removal, and Collet Use

Detailed instructions for installing/removing bits and important notes on collet handling.

Adjusting the Depth of Cut

Using the Parallel Fence Accessory

Setup: D-Handle Base Configuration

Motor Quick Release (D-Handle Base)

Steps to detach the motor unit from the D-handle base using the quick release mechanism.

D-Handle Base Operations

Inserting Motor into D-Handle Base

Procedure for installing the motor into the D-handle base, ensuring proper alignment.

Locking Lever Adjustment (D-Handle)

How to adjust the locking lever for proper clamping force on the D-handle base.

Centering the Subbase (D-Handle)

Steps to center the subbase when used with the D-handle base.

D-Handle Base Operation Details

Knob Locations and Trigger Lock

Understanding D-handle base knob positions and how to use the trigger lock function.

Bit Installation and Removal (D-Handle)

Detailed instructions for installing and removing bits when using the D-handle base.

Collet Usage Notes (D-Handle)

Important notes regarding the use and handling of collets with the D-handle base.

Adjusting Depth of Cut (Plunge Base)

Setup: Plunge Base Configuration

Motor Quick Release (Plunge Base)

Steps to detach the motor unit from the plunge base using the quick release mechanism.

Inserting Motor into Plunge Base

Procedure for installing the motor into the plunge base, ensuring proper seating.

Plunge Base Adjustments and Bit Handling

Locking Lever and Subbase Adjustment (Plunge)

How to adjust the locking lever and center the subbase for plunge base function.

Bit Installation, Removal, and Collet Use (Plunge)

Detailed instructions for installing/removing bits and notes on collet handling for plunge base.

Plunge Routing Depth Control

Adjusting the Plunge Routing Depth

Steps to set the precise plunge depth using the depth adjustment rod and turret stops.

Fine Adjustment of Routing Depth

How to make minor adjustments to cutting depth using the adjustment knob.

Using the Rotating Turret Stop

Utilizing the adjustable turret depth stop for multi-pass cuts and setting different depths.

Plunge Base Cutting and Dust Extraction

Cutting with the Plunge Base

Procedure for performing cuts using the plunge base after setting the depth.

Dust Extraction System Connection

Instructions for connecting a vacuum cleaner to the router for dust extraction.

Routing Operations and Maintenance

Direction of Feed for Routing

Understanding the correct direction of feed for successful routing results.

Choosing Router Speed (DW618)

Guide to selecting appropriate router speed based on material and cutter diameter.

Cleaning the Tool

Regular maintenance procedures for cleaning the motor housing and tool parts.

Accessories, Repairs, and Warranty Information

Recommended Accessories

Information on obtaining recommended accessories for the router.

Product Repairs and Service

Guidelines for ensuring product safety and reliability through proper repairs.

Three Year Limited Warranty Details

Overview of DEWALT's three-year limited warranty, free service, and money-back guarantee.

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