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DeWalt DCW604 User Manual

DeWalt DCW604
192 pages
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DCW600
DCW604

Table of Contents

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DeWalt DCW604 Specifications

General IconGeneral
Motor Power1.25 HP
Speed Range16, 000 - 25, 500 RPM
Base TypeFixed
Weight5.3 lbs
Voltage20V MAX
Power SourceCordless
Variable SpeedYes
LED LightYes
No Load Speed16, 000 - 25, 500 RPM
Collet Size1/4 in

Summary

Plunge Router DCW600, DCW604 Overview

Welcome and Congratulations

A brief welcome message to the user upon purchasing the tool.

Technical Specifications

Details including voltage, speed, and dimensions for the router.

Noise and Vibration Data

Declared vibration and noise emission levels for user comparison.

EC Declaration of Conformity

Official statement of compliance with relevant EU directives and standards.

Declaration of Conformity and Safety Guidelines

Safety Guideline Definitions

Explains severity levels for safety symbols: DANGER, WARNING, CAUTION, NOTICE.

General Power Tool Safety Warnings

Essential safety warnings applicable to all power tools for user protection.

General Safety and Usage Instructions

Work Area and Electrical Safety

Guidelines for safe operation in the work environment and electrical precautions.

Personal Safety and Tool Care

Advice on personal protection, tool usage, and maintenance for safe operation.

Battery Tool Safety Guidelines

Specific instructions for the safe use and maintenance of battery packs.

Advanced Safety and Maintenance Topics

Battery Tool Usage and Care

Further guidance on battery tool usage, care, and potential hazards.

Specific Router Safety Precautions

Special safety precautions for operating compact routers.

Tool Service and Repair

Instructions for servicing and maintaining the power tool.

Residual Risk Identification

Identification of inherent risks that cannot be eliminated during operation.

Charger Safety and Operation

Charger Electrical Safety Protocols

Electrical safety precautions related to the charger unit.

Plug Replacement and Extension Cables

Guidelines for replacing the mains plug and using extension cables safely.

Battery Charger Safety Directives

Critical safety guidelines for all compatible battery chargers.

Battery Charging and Management System

Battery Charging Procedure

Step-by-step instructions for charging the battery pack.

Charger Operation Indicators and Faults

Explanation of charger indicators and troubleshooting for faulty packs.

Battery Pack Handling Safety

Critical safety instructions for handling and using battery packs.

Battery Pack Handling and Transportation Logistics

Battery Cell Contents and Hazards

Information on battery cell contents and potential hazards during handling.

Battery Transportation Regulations

Regulations and precautions for safely transporting batteries.

FLEXVOLT Battery Modes and Storage

Information on FLEXVOLT battery modes and storage recommendations.

Product Identification and Components

Package Contents List

Lists all items included in the tool package for user verification.

Tool Markings and Date Code Location

Explains pictograms on the tool and the location of the date code.

Detailed Component Breakdown

Detailed breakdown of the tool's parts and their respective functions.

Assembly and Initial Setup Procedures

Intended Use and Core Safety

Defines the tool's purpose and critical safety considerations before use.

Battery Pack Installation and Removal

Instructions for inserting and removing the battery pack from the tool handle.

Router Bit Installation and Removal

Step-by-step guide for fitting and removing router bits using the collet.

Collet Usage Precautions

Important notes and precautions regarding the proper use of collets.

Base Adjustments and Accessory Installation

Locking Lever Force Adjustment

How to adjust the clamping force of the locking lever for secure fitment.

Subbase Centreing Method

Procedure for centering subbases using a recommended tool.

Parallel Fence Fitting

Steps for fitting fixed and plunge base parallel fences for precise cuts.

Dust Extraction System Attachment

Guide for connecting a dust extraction system to the fixed base.

Router Base Setup and Depth Control

Plunge Base Dust Extraction Setup

Instructions for attaching dust extraction to the plunge base.

Fixed Base Motor Installation and Setup

Steps to install the motor into the fixed base and adjust settings.

Plunge Base Motor Installation and Setup

Steps to install the motor into the plunge base and adjust settings.

Cutting Depth Setting and Adjustment

Procedures for setting and adjusting the router's cutting depth accurately.

Router Operation and Cutting Techniques

Proper Hand Grip and Positioning

Recommended hand placement for safe and controlled operation.

Motor Control and Feed Direction

How to start, stop the motor, and the correct direction for feeding the router.

Cutting with Fixed and Plunge Bases

Techniques for making cuts using both fixed and plunge bases effectively.

Speed Selection and Tool Maintenance

Choosing Appropriate Router Speed

Guide to selecting the appropriate speed for different router bit types and materials.

Tool Cleaning and Maintenance

Procedures for cleaning and maintaining the tool for optimal performance and longevity.

Accessories and Environmental Care

Information on compatible accessories and environmental disposal of products.

Battery Pack Lifecycle Management

Battery Pack Recharging and Disposal

Instructions for recharging and disposing of battery packs responsibly.

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