DeWalt P2201 User Manual

Model P2201 Cat. No. DDF211022P
P2201
1
P2201
OPERATING INSTRUCTION MANUAL
DO NOT OPERATE THE P2201 TOOL UNTIL
YOU HAVE READ THIS MANUAL AND RECEIVED THE PROPER TRAINING
ACCORDING TO ANSI STANDARD A 10.3-1995.
™
PRIOR TO OPERATING THE P2201 TOOL,
STUDY THIS MANUAL CAREFULLY AND DEVELOP A THOROUGH
UNDERSTANDING OF THE CONTENTS.
PROPER TRAINING ACCORDING TO THE CURRENT ANSI
STANDARD A 10.3, SAFETY REQUIREMENTS FOR POWDER
ACTUATED FASTENING SYSTEMS MUST BE COMPLETED AND
A D
EWALT QUALIFIED OPERATOR CARD MUST BE OBTAINED
PRIOR TO OPERATION OF THE TOOL. STATE, LOCAL, OR
OTHER REGULATIONS SHOULD ALSO BE FOLLOWED. LAWS,
REGULATIONS, AND STANDARDS REGARDING THE USE
OF POWDER ACTUATED TOOLS MAY PERIODICALLY BE
REVISED. ANY SUCH REVISIONS MAY CHANGE THE SAFETY
AND OPERATING PROCEDURES DESCRIBED IN THIS MANUAL.
D
EWALT, INC. IS NOT RESPONSIBLE FOR ANY SUCH REVISIONS
WHICH OCCUR AFTER PUBLICATION OF THIS MANUAL. IT IS THE
RESPONSIBILITY OF THE USER TO MAINTAIN FAMILIARITY WITH
THE CURRENT LAWS, REGULATIONS, AND STANDARDS THAT
APPLY TO THE POWDER ACTUATED TOOL.
TO AVOID SERIOUS INJURY OR DEATH:
NEVER CLOSE TOOL WITH ANY PART OF HAND OVER MUZZLE END.
OPERATORS AND BYSTANDERS MUST WEAR
EYE AND HEARING PROTECTION.
R2200
R2200
ALWAYS
ASSUME
TOOL IS LOADED.
DO NOT PLACE A
FINGER ON THE
TRIGGER
OF LOADED TOOL UNTIL MUZZLE END IS AGAINST WORK
SURFACE AND YOU ARE READY TO MAKE A FASTENING. NEVER
PLACE YOUR HAND OVER THE MUZZLE WITH A POWDER LOAD IN
THE TOOL. IF THE TOOL ACCIDENTALLY DISCHARGES THE PISTON
OR FASTENER MAY PENETRATE YOUR HAND RESULTING IN
SERIOUS INJURY.
TOOL OPERATION MUST READ AND UNDERSTAND
THE ENTIRE TOOL MANUAL AND MUST COMPLETE
THE OPERATOR’S EXAM ON THE LAST PAGE. THE
TOOL WARRANTY WILL NOT BE VALID UNTIL THE TEST IS
RECEIVED, WITH A COPY OF YOUR RECEIPT, AND REVIEWED
BY D
EWALT, INC.
Warranty
Three Year Limited Warranty
D
EWALT will repair, without charge, any defects due to faulty
materials or workmanship for three years from the date of
purchase. This warranty does not cover part failure due to
normal wear or tool abuse. For further detail of warranty
coverage and warranty repair information, visit www.dewalt.
com or call 1-800-4-DEWALT (1-800-433-9258). This
warranty does not apply to accessories or damage caused
where repairs have been made or attempted by others. This
warranty gives you specific legal rights any you may have
other rights which vary in certain states or provinces.
In addition to the warranty, D
EWALT tools are covered by our:
1 YEAR FREE SERVICE
D
EWALT will maintain the tool and replace worn parts caused
by normal use, for free, any time during the first year after
purchase.
90 DAY MONEY BACK GUARANTEE
If you are not completely satisfied with the performance of
your D
EWALT Powder Actuated Tool for any reason, you can
return it within 90 days from the date of purchase with a
receipt for a full refund – no questions asked.
FREE WARNING LABEL REPLACEMENT:
If your warning labels become illegible or are missing call
1-800-4-DEWALT (1-800-433-9258) for a free replacement.
Introduction
Thank you for purchasing the DEWALT P2201 low velocity
powder actuated tool. This tool will provide you with excellent
performance provided the steps for proper operation and
maintenance are followed. Powder actuated fastening
systems can provide a cost effective method of attaching
fixtures for light duty, static load conditions. The systems
provided by D
EWALT consist of specially designed fasteners,
installation tools, and powder loads which are designed to
function in combination to provide optimum performance.
While powder actuated tools can provide one of the fastest
and economical means of fastening, they can also be
dangerous if they are not operated properly.
Prior to operating the P2201 tool, you must be properly
trained in the operation and maintenance of this tool and be
issued a D
EWALT Qualified Operator Card. When using the
tool, you must have this card in your possession. As part
of the training process, you should read and understand
the contents of this instruction manual especially the safety
Low Velocity Powder
Actuated Fastening Tool
POW2273_manual_P2201_dewalt.indd 1 3/10/14 12:41 PM

DeWalt P2201 Specifications

General

Brand	DeWalt
Model	P2201
Category	Tools
Language	English

Summary

Operator Safety and Training

Mandatory Training and Manual Review

Emphasizes reading the manual and receiving proper training before operating the tool.

Critical Safety Warnings

Highlights dangers like hand placement, eye/hearing protection, and assuming tools are loaded.

Product Warranty and Guarantees

Warranty Terms and Guarantees

Details the 3-year limited warranty, 1-year free service, and 90-day money back guarantee.

Introduction to the P2201 Tool

Size Range and Tool Description

Size Range

Specifies the pin length and caliber range for the P2201 tool.

Tool Description

Details the P2201's capabilities for installing drive pins and threaded studs.

Technical Data and Specifications

Technical Data

Lists key specifications like tool body material, load type, pin type, and weight.

P2201 Selection Guide

Provides part numbers and descriptions for the P2201 tool and accessories.

Fastener Functioning Principles

How Fasteners Work in Concrete

Explains how powder actuated fasteners function in concrete and masonry base materials.

How Fasteners Work in Steel

Describes the mechanism of fastener retention when driven into steel base materials.

Base Material Considerations

Base Material Thickness (Concrete)

Specifies the minimum concrete thickness relative to fastener embedment for safety.

Suitable Base Materials

Lists suitable and unsuitable materials for powder actuated fastening and safety implications.

Center Punch Test Procedure

Details how to perform a center punch test to assess base material suitability.

Fastener Installation Guidelines (Concrete)

Fastener Penetration Guide

Provides typical embedment depths for various concrete and masonry materials.

Edge Distance and Spacing

Defines minimum edge distance and spacing requirements for fasteners in concrete.

Fastener Length Selection in Concrete

Guides the selection of fastener length based on fixture thickness and embedment depth.

Installation In Steel

Steel Base Material Thickness

Specifies minimum steel thickness (1/8") and recommended range for structural steel.

Steel Installation Parameters

Covers edge distance (1/2"), spacing (1-1/2"), and length selection for steel applications.

Fastener Selection Guide (Steel)

Lists various .300 head diameter drive pins, step shank pins, and pins with washers for steel.

Fastener and Load Specifications

Insulation Washer Pins

Lists .300 head diameter drive pins with 1-7/8" insulation washers.

Threaded Studs

Details 1/4"-20 threaded studs available for use with the tool.

Specialty Fasteners

Covers pins for ceiling clips, BX cable straps, conduit clips, and rebar basket clips.

Powder Load Selection

Guides the selection of the correct powder load level based on color and size.

Operational Safety Guidelines

Prior to Operating the Tool

Outlines essential pre-operation checks and safety measures, including warning signs.

Intended Purpose

Defines the tool's intended use and safety precautions for the work area.

Preparation for Loading

Details checks before loading, daily function tests, and handling of malfunctioning tools.

Operating the Tool Safely

Instructions on safe tool operation, including fastener use and avoiding flammable atmospheres.

Safe Handling and Storage of Loads

Powder Load Storage

Instructs on proper storage of powder loads, segregation, and security.

Tool Malfunction Procedures

Guides actions for misfires, jammed tools, and when to contact support.

Tool Operation Instructions

Pre-Operation Checks

Emphasizes understanding safety, checking tool status, and performing daily function tests.

Loading and Firing Sequence

Details the correct sequence for loading fasteners and powder, and how to operate the tool.

Tool Operation and Maintenance

Safe Operation Steps

Details steps for positioning the tool, firing, handling misfires, and preparing for the next fastening.

Daily Function Test

Explains how to perform a daily check of the tool's firing mechanism without loads.

Cleaning Procedures

Guides on cleaning parts with detergent oil, wire brushes, and drying thoroughly.

Piston Replacement and Repair

Piston Replacement Steps

Provides detailed instructions for disassembling, cleaning, inspecting, and reassembling the piston.

Troubleshooting Common Issues

Fastener and Tool Malfunctions

Addresses issues like fastener overdriving, tool not firing, and improper tool depression.

Power and Penetration Problems

Troubleshoots power reduction, inconsistent penetration, and load strip issues.

Operation and Part Issues

Covers problems like tool not cycling, jammed pistons, or loose piston guides.

Operator Qualification Examination

Examination Questions

Multiple-choice questions covering safety, operation, and tool features.

License and Warranty Activation

Section for certifying manual comprehension and activating the tool's warranty.