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Diamond Aircraft DV 20 KATANA - User Manual
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AIRCRAFT
DV 20 KATANA
AIRPLANE MAINTENANCE MANUAL
Copyright © by DIAMO
ND AIRCRAFT INDUSTRIES, Wi
ener Neustadt, Austria
2
Table of Contents
Main Page
Table of Contents
25
Chapter 0 2
27
General
27
Revisions
27
Abbreviations
28
Concession-Reports and Non-Conformance-Reports
28
Service Information
28
Table of Contents
39
Chapter 0 4 Airworthiness Limitations
41
Paint Finish
43
Registration Markings and Warning Marks
43
Removed.]
45
Time Limit for Airframe
45
Time Limits
45
Major Structural Inspections
47
Recurrent Structural Inspection
47
Table of Contents
51
General
53
Time Limits / Maintenance Checks
53
Chapter 0 5 (Inspection Intervals)
53
Removed.]
55
Time Limits
55
Time Limits for Equipment
55
Time Limits for Parts
56
General
59
Scheduled Maintenance Checks
59
Dimensions and Areas
149
Chapter 0 6 Dimensions and Areas
150
General
151
Dimensions
153
Adjustment Values for Control Surfaces and Trim, Adjustment Report
154
Control Surface Gaps
156
Masses and Residual Moments of Control Surfaces
156
Lifting and Shoring
159
Chapter 0 7 Lifting and Shoring
161
General
161
Required Equipment
161
General
165
Lowering the Airplane
165
Shoring the Airplane
165
Parking and Mooring
189
Chapter 10 Parking and Mooring
191
Equipment and Accessories
191
General
191
General
193
Parking
193
Short Term Parking
193
Long Term Parking
194
General
195
Mooring
195
Parking Duration
197
Parking over 30 Days
197
Table of Contents
223
Chapter 12 Replenishing
227
Fuel System
227
Oil System
228
Brake System
229
Tires
229
Battery
230
Cooling System
230
General
233
Scheduled Servicing
233
Lubrication Schedule
234
(German Version of Chapter 12-20)
235
Periodische Kontrollen
235
Schmierplan
236
Cleaning, Exterior
237
Cleaning, Interior
237
Unscheduled Servicing
237
Engine Cleaning
238
Snow and Ice Removal
238
Table of Contents
247
Chapter 21 Distribution
251
Functional Description
251
Maintenance Information
251
Heating
253
Heat Exchanger Inspection
253
Heat Exchanger Removal
253
Table of Contents
283
Troubleshooting
291
Maintenance Information
292
Chapter 24 DC Generation
293
Troubleshooting
297
Removal and Installation
300
Maintenance Information
302
Battery System
303
Troubleshooting
306
Maintenance Information
307
Continuity Check
308
Removal and Installation
309
Cleaning
311
Electric Load Distribution
313
Troubleshooting
314
Maintenance Information
315
Removal and Installation
315
Table of Contents
333
Chapter 27 -00
337
Maintenance Information
337
Aileron Control System
339
Troubleshooting
342
Removal and Installation
343
Inspection of Aileron Control System
351
Replacement of Aileron Control System Roller Cages
352
Main Column
353
Removal and Installation
353
Troubleshooting
353
Rudder Control System
355
Troubleshooting
356
Removal and Installation
358
Removal and Installation
359
Rudder Controls in Fuselage
359
Replacement of Rudder Upper Hinge Bearing
363
Replacement of Rudder Upper Hinge Pin
363
Elevator Control System
367
Removal and Installation
368
Troubleshooting
368
Replacement of Fuselage Roller Cages
372
Table of Contents
425
Chapter 32 -00
427
General
427
Landing Gear
427
Maintenance Information
427
Troubleshooting
427
Description
429
General
429
Main Landing Gear
429
Troubleshooting
430
Removal and Installation
431
Adjustment
432
Inspection and Removal of Main Landing Gear Attachment Brackets
435
Description
441
General
441
Nose Landing Gear
441
Adjustment
446
Description
447
General
447
Wheels and Brakes
447
Troubleshooting
449
Removal and Installation
450
Adjustment
459
Bleeding of Brake System
459
Table of Contents
463
General
465
Description
466
Troubleshooting
467
Removal and Installation
468
Table of Contents
475
General
477
Navigation and Pitot Static
477
General
479
Pitot Static
479
Description
480
Maintenance Information
483
Troubleshooting
483
Removal and Installation
484
Pitot Static Test
485
Adjustment
487
Description
487
Stall Warning System
487
Attitude and Direction
489
Description
489
General
489
Troubleshooting
491
Removal and Installation
492
Compass Compensation
493
General
495
Position Determining Systems
495
Structures
501
General
503
Identification of Primary Structure
504
Structural Inspection Methods for Composite
505
Approved Materials, Suppliers
509
Damage Classifications
512
Fuselage Layup
513
GFRP Repair
523
Sandwich Repair
524
Laminate Repair
526
Painting
529
Repair of Cracks
529
Spar Repair
529
Repair of the Firewall Insulation
531
Repair of Resin Erosion at Trailing Edge Spar
535
General
537
Repair of Metal Parts
537
Electrical Bonding
539
General
539
Test Points
540
Table of Contents
633
Chapter 76 -10
635
Description
635
Engine Controls
635
General
635
Troubleshooting
636
Removal and Installation
637
Table of Contents
649
Chapter 77 -00
651
Description
651
Engine Indicating
651
General
651
Troubleshooting
653
Removal and Installation
654
Table of Contents
663
Chapter 78 -00
665
General
665
Description
666
Troubleshooting
666
Inspection
667
Removal and Installation
667
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Diamond Aircraft DV 20 KATANA Specifications
General
Brand
Diamond Aircraft
Model
DV 20 KATANA
Category
Aircrafts
Language
English
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