DieHard 200.71224 User Manual

OWNER'S MANUAL
DieHard,.
Battery Charger
1512Amp
Fully Automatic
Microprocessor Controlled
Engine Starter
100 Amp
Model No.
200.71224
CAUTION:
Read all Safety Rules and Operating Instructions,
and follow them with each use of this product.
Sears, Roebuck and Co._ Hoffman Estates, IL 60179 U.S.A.
0099000303-602

DieHard 200.71224 Specifications

General

Brand	DieHard
Model	200.71224
Category	Battery Charger
Language	English

Summary

Important Safety Instructions

General Safety Warnings

Reduce risk of explosion, explosive gases, or injury during operation. Follow precautions.

Operational Reminders

Tips and reminders for safe use, including placement, ventilation, and handling.

Personal Safety Precautions

Protective Gear and Emergency Preparedness

Wear eye/clothing protection. Keep water/soap for acid contact. Seek medical attention if needed.

Safe Operating Environment

Ensure aid is available, operate in a well-ventilated area, and avoid sparks or flames.

Handling and Material Precautions

Remove metal items, avoid dropping tools, and neutralize acid spills with baking soda.

Before Using Your Battery Charger

Charger Assembly

Attach cord wrap cleats for organized storage of charging cables.

Power Connection

Plug the charger into a 120V AC receptacle, adhering to local codes.

Extension Cord Usage Guidelines

Recommendations for using extension cords, focusing on fit, condition, and wire size.

Preparing Your Battery for Charging

Battery Type and Terminal Preparation

Use 12V lead-acid batteries. Clean terminals and check/add distilled water as needed.

Manufacturer and Safety Guidelines

Follow manufacturer's precautions, wear safety glasses, and ensure ventilation.

Vehicle Battery Removal Precautions

If removing battery, disconnect grounded terminal first and turn off vehicle accessories.

Charging Tips

Starting Vehicle with Weak Battery

Use 15 Amp for 10-15 min to start vehicle if 100 Amp Start fails.

Partial Battery Charging for Operation

Charge until three Battery Status LEDs are lit for vehicle operation.

Restarting Interrupted Charges

Interrupted charges may resume in Maintain Mode or with a lower amp setting.

Using Your Battery Charger

Control Panel and Charge Rates

Overview of charge rates (2A, 15A, 100A Start), battery types, and status LEDs.

Charge Rate Descriptions

Details on 2 Amp, 15 Amp, and 100 Amp engine start charge rates and their uses.

Charging Modes and Battery Types

Explanation of automatic charging, special modes, Maintain Mode, and battery type selections.

Battery Charger Operation Details

Battery Type Selection and Handling

Details on selecting battery types and handling batteries with vent caps.

Engine Cranking Procedure

Instructions for using the 100A engine start feature, including timing and cooldown.

Battery Status LED Indicators

Explanation of red and amber LED indicators for battery connection and charge status.

Setup and Operating Sequence

Step-by-step guide for connecting, selecting settings, and initiating charging.

Control Panel Indicator Guide

Indicator Light Functions

Table detailing indicator lights for charge rate, battery type, and battery status.

Charging Your Battery

Safety and Preparation for Charging

Follow safety rules, wear protection, and charge in a ventilated area.

Charging Battery in Vehicle

Connect clamps to battery posts or chassis, plug in, select settings, and start charging.

Disconnecting Charger Safely

Unplug charger, then disconnect clamps from chassis/block and battery posts.

Charging Battery Removed from Vehicle

Connecting Battery Removed from Vehicle

Connect clamps to battery posts and free end of cable; plug in and select settings.

Disconnecting Charger Safely

Unplug charger, then remove clamps from negative and positive battery posts.

Using Engine Start Feature

Engine Start Safety and Operation

Follow safety rules; use 100 Amp Start only with a battery. Crank engine briefly.

Disconnecting After Engine Start

Unplug charger power cord before disconnecting output clamps from the battery.

Estimating Charge Time

Factors Affecting Charge Duration

Charge time depends on battery state, battery rating (Ah, RC, CCA), and selected charge rate.

Interpreting Battery Status LEDs

LED indicators provide real-time estimates of charge progress and remaining time.

Maintenance and Care

Clamp Cleaning and Cable Coiling

Clean clamps after charging and coil cords neatly for storage to prevent damage.

Charger Case Cleaning

Occasionally clean the charger case with a soft cloth to maintain finish and prevent corrosion.

Troubleshooting Common Problems

Indicator Lights and Abort Light Issues

Solutions for erratic indicator lights or a flashing red abort light.

Engine Crank Time and Quick Full Charge

Addresses issues with slow engine cranking or the green light appearing too soon.

Parts List

Replacement Parts Identification

List of replacement parts with item descriptions and corresponding part numbers.

Wiring Diagram

Internal Wiring Schematic

Diagram illustrating the internal wiring connections of the battery charger.