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DINGLI JCPT2223RTA User Manual

DINGLI JCPT2223RTA
75 pages
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SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS
OPERATOR’S MANUAL
with Maintenance Information
( For JCPT2223RTA )
Part Number: SM0117123
Zhejiang Dingli Machinery Co., Ltd. First Edition, September 2017
WARN ING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL
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DINGLI JCPT2223RTA Specifications

General IconGeneral
Load Capacity750 kg
Drive TypeElectric
Travel Speed (Stowed)3.5 km/h
Platform Capacity750 kg
Occupancy4
TyresSolid

Summary

Safety Rules

Danger and Serious Injury Warnings

Alerts to immediate dangers and serious injury risks from non-compliance.

Prerequisites for Operation

Lists conditions and training required before operating the machine.

Decal Legend and Interpretation

Explains symbols and colors used on safety decals for hazard identification.

Equipment Operating Conditions

Specifies environmental, ground, and electrical requirements for safe operation.

Electrocution Hazard and Safety

Warns about the risk of electric shock and safety measures.

Intended Use and Operator Qualifications

Defines the machine's purpose and required operator qualifications.

Safety Sign Maintenance

Guidelines for keeping safety signs legible and in place.

Tip-over Hazard and Work Area Safety

Precautions against tipping and safety checks for the work area.

Load Limits and Slope Operation Hazards

Specifies load limits and hazards associated with slope operations.

Crushing Hazards and Fall Prevention

Warnings and practices for crushing risks and fall protection.

Collision and Component Damage Hazards

Hazards related to collisions and damage to machine parts.

Explosion and Fire Safety Precautions

Precautions against explosive and fire hazards.

Damaged Machine and Bodily Injury Hazards

Procedures for handling damaged machines and preventing injury.

Outrigger and Battery Safety Guidelines

Specific safety guidelines for outrigger deployment and battery handling.

Explosion, Electrocution, and Pollution Hazards

Hazards related to flammable materials, electricity, and waste disposal.

Post-Use Lockout Procedures

Steps to secure the machine when not in use.

Component Identification and Specifications

Machine Component Legend

Illustrates and labels all major parts of the machine.

Decal Inspection and Listing

Guides for checking the condition and inventory of machine decals.

Technical Specifications

Detailed technical specifications for the JCPT2223RTA model.

Control Panel Operations

Ground Control Panel Functions

Identifies and explains the controls and indicators on the ground panel.

Platform Control Panel Functions

Identifies and explains the controls and indicators on the platform panel.

Inspection and Testing Procedures

Pre-operation Inspection Fundamentals and Checklist

Explains the importance, responsibility, and conditions for pre-operation checks.

Workplace Inspection Fundamentals and Hazard Identification

Explains the importance and conditions for inspecting the work area.

Function Test Fundamentals

Explains the purpose and conditions for performing machine function tests.

Ground Control Function Tests

Procedures for testing functions using ground controls.

Platform Lift, Lower, and Steering Tests

Procedures for testing platform lift, lower, and steering functions.

Platform Drive, Braking, and Tilt Sensor Tests

Testing drive, braking, and tilt sensor systems for proper operation.

Oscillate, Limit Switch, and Auxiliary Lowering Tests

Testing oscillate system, limit switches, and auxiliary lowering.

Platform Telescopic Function Tests

Procedures for testing the platform extension and retraction.

Operating Instructions

General Operation and Prerequisites

Basic principles, purpose, and conditions for operating the machine.

Emergency Stop and Engine Start Procedures

Procedures for emergency stops and starting the engine.

Operation Modes and Platform Positioning

Instructions for operating from ground and platform controls.

Drive Controls, Slope Operation, and Platform Extension

Adjusting drive speed, selecting modes, and operating on slopes.

Controller Usage, Outrigger Operation, and Safety Arm

Safe controller use and detailed outrigger deployment steps.

Guardrail Operation and Emergency Hand Pump Use

Raising guardrails and using hand pump for emergency lift/lower/retract.

Post-Use Procedures

Steps to follow for securing the machine after operation.

Transport and Lifting Instructions

Transport Safety and Free-wheel Configuration

Safety points for transport and configuring for winching.

Securing Machine for Transit

Methods for securely anchoring the machine for transport.

Lifting Safety and Center of Gravity

Safety for lifting operations and identifying the center of gravity.

Maintenance Procedures

Maintenance Schedules, Reports, and Responsibilities

Operator vs. technician roles and maintenance inspection frequencies.

Checklist A: Manuals and Decals Inspection

Procedure for verifying manual and decal presence and condition.

Checklist B: Battery and Electrical Systems

Detailed procedures for inspecting batteries and electrical wiring.

Checklist C: Overload System and Periodic Maintenance

Procedure for testing the platform overload detection system.

Checklist D: Filter, Free-wheel, and Axle Oil Maintenance

Procedures for filter replacement and drive axle maintenance.

Checklist E: Hydraulic Oil Procedures

Procedure for testing or replacing the hydraulic oil.

Fault State Information and Codes

Explains how fault codes are displayed and their meaning.

Schematics and Logs

Hydraulic System Schematics

Diagram showing the hydraulic system for machine functions.

Electrical System Schematic

Diagram illustrating the machine's electrical system and wiring.

Inspection and Repair Log

A logbook for recording inspection and repair details.

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