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DINGLI JCPT2223RTB User Manual

DINGLI JCPT2223RTB
75 pages
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SELF-PROPELLED ROUGH-TERRAIN SCISSOR LIFTS
OPERATORS MANUAL
with Maintenance Information
( For JCPT2223RTB)
Part Number: SM0119113_Rev2.0
Zhejiang Dingli Machinery Co., Ltd.
Second Edition, April 2020
WARNING
THE MANUFACTURER SHALL NOT BE HELD LIABLE IN CASE OF FAULTS
OR ACCIDENTS DUE TO NEGLIGENCE, INCAPACITY, INSTALLATION BY
UNQUALIFIED TECHNICIANS AND IMPROPER USE OF THE MACHINE
DO NOT OPERATE THIS MACHINE UNTIL YOU READ AND UNDERSTAND
ALL THE DANGERS,WARNINGS AND CAUTIONS IN THIS MANUAL
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DINGLI JCPT2223RTB Specifications

General IconGeneral
Overall Length4.88 m
Power SourceDiesel
Wheelbase3.0 m
Gradeability40%
Tilt AlarmYes
Turning Radius (Outside)4.8 m
Occupancy2
TyresNon-marking
Turning Radius6 ft 6 in
Drive Type4 x 4

Summary

Version of the Record

Important Information

Owners, Users and operators

Guidance for owners and operators on machine usage and responsibilities.

Safety Rules

General Safety Precautions

Covers essential do-not-operate conditions, decal legend, and general safety rules.

Equipment Usage Conditions

Electrocution Hazard

Details electrical hazards and necessary safety precautions.

Tip-over Hazard

Work Area Safety

Crushing Hazard

Slopes and Fall Hazards

Collision and Fire Hazards

Bodily Injury and Outrigger Safety

Battery and Burn Hazards

Lockout after Each Use

Legend

Component Identification

Lists and identifies numbered components of the machine.

Decals

Decal Inspection

Guidance on verifying decal presence and legibility.

Specifications

Control Panel

Ground Control Panel

Details of the ground control panel layout and functions.

Platform Control Panel

Pre-operation Inspection

Inspection Fundamentals

Explains the purpose and importance of pre-operation checks.

Workplace Inspection

Workplace Hazards

Identifies hazardous situations to be aware of in the work area.

Function Tests

Test Procedures Overview

Introduction to function tests and essential operating requirements.

Ground Controls Function Tests

Platform Controls Function Tests

Steering Function Tests

Drive and Braking Tests

Outrigger and Platform Extension Tests

Operating Instructions

General Operation Guidelines

Provides overall guidelines for safe machine operation.

Engine Starting and Control Operations

Driving and Slope Operation

Outrigger and DPF Operations

Safety Arm Usage

Guardrail Folding

Emergency Hand Pump Operation

After Each Use Procedures

Transport and Lifting Instructions

Transportation and Winching

Guidelines for transporting the machine and using winch.

Lifting Instructions

Maintenance

Maintenance Schedule and Reports

Covers maintenance schedules, reports, and checklists.

Checklist A Procedures

A-1 Manuals and Decals Inspection

Procedure for inspecting operator's manual and decals.

A-2 Pre-operation Inspection

A-3 Battery Check

A-4 Engine Oil Level Check

A-5 Hydraulic Oil Level Check

A-6 Coolant Level Check

A-7 Function Tests

A-8, A-10 Engine Maintenance

Checklist B Procedures

B-1 Battery Inspection

Procedure for inspecting and testing battery condition.

B-2 Electrical Wiring Inspection

B-3 Exhaust System Check

B-4 Tire and Wheel Inspection

B-5 Drive Hub Oil Level Check

B-6 Key Switch Test

B-7 Emergency Stop Test

B-8 Horn Test

B-9 Drive Brake Test

B-10 Drive Speed Test - Stowed

B-11 Drive Speed Test - Raised

B-12 Lubrication

B-13 Hydraulic Oil Analysis

B-14 Engine Maintenance

Checklist C Procedures

C-1 Platform Overload System Test

Procedure to test the platform overload system functionality.

C-2 Engine Maintenance

Checklist D Procedures

D-1 Hydraulic Tank Filter Replacement

Procedure for replacing the hydraulic tank return filter element.

D-2 Free-wheel Configuration Check

D-3 Engine Maintenance

Checklist E Procedures

E-1 Test or Replace Hydraulic Oil

Procedure for testing or replacing hydraulic oil.

E-2 Engine Maintenance

E-3, E-4, E-5, E-6 Engine Maintenance

Fault State

List of Fault Codes

Lists fault codes, descriptions, and repair actions.

Schematics

Hydraulic Schematics

Diagrams of the machine's hydraulic systems.

Electrical Schematic

Diagram of the machine's electrical system.

Inspection and Repair Log

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