EasyManua.ls Logo

Dinli DL-801 - User Manual

Dinli DL-801
122 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Dinli DL-801 and is the answer not in the manual?

Summary

FOREWORD;INDEX

Foreword

Introduction to the manual's purpose, scope, and recommended practices for effective maintenance.

How to Use This Manual

Guidance on navigating the manual's structure, chapters, and using symbols for clarity.

GENERAL INFORMATION

Before Servicing

Essential precautions and guidelines to follow before commencing any inspection or service.

Model Identification

Information on how to identify the vehicle using engine and vehicle identification numbers.

General Specifications

Key technical specifications for the vehicle's engine, including bore, stroke, and displacement.

Chassis Specifications

Detailed specifications for the vehicle's chassis components, dimensions, and weight.

Periodic Maintenance Chart

A schedule outlining regular maintenance tasks and their recommended intervals.

WHEELS;TIRES

Wheel and Tire Specifications

Technical data for wheel alignment, tire sizes, and recommended tire air pressures.

Wheel Alignment Procedures

Steps for inspecting and adjusting wheel alignment and steering centering for optimal handling.

Wheel (Rim) Maintenance

Instructions for the removal, installation, inspection, and replacement of wheels.

Tire Maintenance

Procedures for the removal, installation, and inspection of vehicle tires.

Front Hub Service

Steps for removing, installing, and disassembling the front hub assembly.

Rear Hub Service

Procedures for installing and disassembling the rear hub assembly.

BRAKE

Brake Fluid Service

Recommendations, level checks, and fluid change procedures for safe braking system operation.

Master Cylinder Service

Instructions for the removal, installation, and inspection of the master cylinder.

Caliper Service

Procedures for removing, installing, and inspecting brake calipers.

Brake Pad Service

Steps for brake pad removal, installation, and wear inspection.

Brake Disc Service

Procedures for cleaning, removal, installation, and wear inspection of brake discs.

Brake Hose Service

Inspection and replacement guidelines for brake hoses.

Brake Pedal Adjustments

Inspection and adjustment of brake pedal position and free play.

SUSPENSION & STEERING

Shock Absorber Service

Procedures for shock absorber removal, installation, inspection, and preload adjustment.

Suspension Arm Maintenance

Steps for removal, installation, and disassembly of suspension arms.

Swingarm Maintenance

Procedures for swingarm removal, installation, and bush replacement.

Steering Stem Service

Instructions for the removal and installation of the steering stem assembly.

Steering Knuckle Service

Procedures for removing and installing the steering knuckle.

Tie-Rod Maintenance

Steps for tie-rod removal, installation, and inspection.

Steering System Inspection

General inspection of steering system for smooth operation and component wear.

FRAME

Seat Service

Procedures for removing and installing the vehicle's seat.

Fender and Carrier Service

Instructions for removing and installing front/rear fenders and rear carrier.

Radiator Service

Procedures for removing and installing the radiator and its associated components.

Foot Step Service

Steps for removing and installing the foot steps.

Headlight Holder Service

Procedure for removing the headlight holder assembly.

ENGINE

Engine Removal Procedure

Detailed steps for safely removing the engine from the vehicle frame.

Cylinder Head and Valves

Service information, specifications, and torque values for cylinder head and valve components.

Cylinder and Piston Service

Service information, specifications, and inspection for cylinder and piston components.

Drive and Driven Pulleys

Service information and specifications for the drive and driven pulley systems.

Left Crankcase Cover Service

Procedures for removing, inspecting, and installing the left crankcase cover.

Drive Pulley Service

Steps for drive pulley removal, disassembly, inspection, and installation.

Clutch;Driven Pulley Service

Procedures for clutch/driven pulley removal, inspection, and installation.

Final Reduction;Transmission System

Service information, specifications, and torque values for the transmission.

Transmission Case Cover Service

Procedures for removing, inspecting, and disassembling the transmission case cover.

Transmission Service

Procedures for removing and checking the transmission operation.

Crankcase;Crankshaft;Balance Shaft

Service information, specifications, and torque values for crankcase, crankshaft, and balance shaft.

ELECTRICAL SYSTEM

Electrical System Specifications

Technical specifications for battery capacity, alternator type, and charging voltage.

Component Parts Location

Diagrams illustrating the location of key electrical system components.

Electrical System Precautions

Crucial safety precautions and guidelines for servicing electrical systems.

Electrical Wiring Inspection

Procedures for inspecting wiring for damage, corrosion, and ensuring continuity.

Battery Service

Guidelines for battery charging, testing, and maintenance.

Regulator;Rectifier Voltage Test

Procedure to inspect the output voltage of the regulator/rectifier.

Alternator Inspection

Procedures for checking alternator output voltage and identifying common failures.

Ignition System Service

Maintenance procedures for spark plugs, ignition coils, and ignition timing.

Lighting System Bulb Replacement

Steps for replacing headlight, turn signal, and taillight bulbs.

Fuse Inspection and Replacement

Procedures for inspecting and replacing fuses to protect electrical circuits.

APPENDIX

Riding Conditions and Adjustments

How various riding conditions affect performance and necessary adjustments.

Carburetor Adjustments

Guidance on adjusting the carburetor for optimal performance under different conditions.

Spark Plug Selection and Inspection

Information on choosing the correct spark plug and inspecting its condition.

Fuel System Safety

Essential safety precautions for refueling and maintaining the fuel system.

Troubleshooting Guide

A comprehensive guide for diagnosing and resolving common vehicle issues.

Summary

FOREWORD;INDEX

Foreword

Introduction to the manual's purpose, scope, and recommended practices for effective maintenance.

How to Use This Manual

Guidance on navigating the manual's structure, chapters, and using symbols for clarity.

GENERAL INFORMATION

Before Servicing

Essential precautions and guidelines to follow before commencing any inspection or service.

Model Identification

Information on how to identify the vehicle using engine and vehicle identification numbers.

General Specifications

Key technical specifications for the vehicle's engine, including bore, stroke, and displacement.

Chassis Specifications

Detailed specifications for the vehicle's chassis components, dimensions, and weight.

Periodic Maintenance Chart

A schedule outlining regular maintenance tasks and their recommended intervals.

WHEELS;TIRES

Wheel and Tire Specifications

Technical data for wheel alignment, tire sizes, and recommended tire air pressures.

Wheel Alignment Procedures

Steps for inspecting and adjusting wheel alignment and steering centering for optimal handling.

Wheel (Rim) Maintenance

Instructions for the removal, installation, inspection, and replacement of wheels.

Tire Maintenance

Procedures for the removal, installation, and inspection of vehicle tires.

Front Hub Service

Steps for removing, installing, and disassembling the front hub assembly.

Rear Hub Service

Procedures for installing and disassembling the rear hub assembly.

BRAKE

Brake Fluid Service

Recommendations, level checks, and fluid change procedures for safe braking system operation.

Master Cylinder Service

Instructions for the removal, installation, and inspection of the master cylinder.

Caliper Service

Procedures for removing, installing, and inspecting brake calipers.

Brake Pad Service

Steps for brake pad removal, installation, and wear inspection.

Brake Disc Service

Procedures for cleaning, removal, installation, and wear inspection of brake discs.

Brake Hose Service

Inspection and replacement guidelines for brake hoses.

Brake Pedal Adjustments

Inspection and adjustment of brake pedal position and free play.

SUSPENSION & STEERING

Shock Absorber Service

Procedures for shock absorber removal, installation, inspection, and preload adjustment.

Suspension Arm Maintenance

Steps for removal, installation, and disassembly of suspension arms.

Swingarm Maintenance

Procedures for swingarm removal, installation, and bush replacement.

Steering Stem Service

Instructions for the removal and installation of the steering stem assembly.

Steering Knuckle Service

Procedures for removing and installing the steering knuckle.

Tie-Rod Maintenance

Steps for tie-rod removal, installation, and inspection.

Steering System Inspection

General inspection of steering system for smooth operation and component wear.

FRAME

Seat Service

Procedures for removing and installing the vehicle's seat.

Fender and Carrier Service

Instructions for removing and installing front/rear fenders and rear carrier.

Radiator Service

Procedures for removing and installing the radiator and its associated components.

Foot Step Service

Steps for removing and installing the foot steps.

Headlight Holder Service

Procedure for removing the headlight holder assembly.

ENGINE

Engine Removal Procedure

Detailed steps for safely removing the engine from the vehicle frame.

Cylinder Head and Valves

Service information, specifications, and torque values for cylinder head and valve components.

Cylinder and Piston Service

Service information, specifications, and inspection for cylinder and piston components.

Drive and Driven Pulleys

Service information and specifications for the drive and driven pulley systems.

Left Crankcase Cover Service

Procedures for removing, inspecting, and installing the left crankcase cover.

Drive Pulley Service

Steps for drive pulley removal, disassembly, inspection, and installation.

Clutch;Driven Pulley Service

Procedures for clutch/driven pulley removal, inspection, and installation.

Final Reduction;Transmission System

Service information, specifications, and torque values for the transmission.

Transmission Case Cover Service

Procedures for removing, inspecting, and disassembling the transmission case cover.

Transmission Service

Procedures for removing and checking the transmission operation.

Crankcase;Crankshaft;Balance Shaft

Service information, specifications, and torque values for crankcase, crankshaft, and balance shaft.

ELECTRICAL SYSTEM

Electrical System Specifications

Technical specifications for battery capacity, alternator type, and charging voltage.

Component Parts Location

Diagrams illustrating the location of key electrical system components.

Electrical System Precautions

Crucial safety precautions and guidelines for servicing electrical systems.

Electrical Wiring Inspection

Procedures for inspecting wiring for damage, corrosion, and ensuring continuity.

Battery Service

Guidelines for battery charging, testing, and maintenance.

Regulator;Rectifier Voltage Test

Procedure to inspect the output voltage of the regulator/rectifier.

Alternator Inspection

Procedures for checking alternator output voltage and identifying common failures.

Ignition System Service

Maintenance procedures for spark plugs, ignition coils, and ignition timing.

Lighting System Bulb Replacement

Steps for replacing headlight, turn signal, and taillight bulbs.

Fuse Inspection and Replacement

Procedures for inspecting and replacing fuses to protect electrical circuits.

APPENDIX

Riding Conditions and Adjustments

How various riding conditions affect performance and necessary adjustments.

Carburetor Adjustments

Guidance on adjusting the carburetor for optimal performance under different conditions.

Spark Plug Selection and Inspection

Information on choosing the correct spark plug and inspecting its condition.

Fuel System Safety

Essential safety precautions for refueling and maintaining the fuel system.

Troubleshooting Guide

A comprehensive guide for diagnosing and resolving common vehicle issues.

Dinli DL-801 Specifications

General IconGeneral
BrandDinli
ModelDL-801
CategoryOffroad Vehicle
LanguageEnglish

Related product manuals