Dinli DL-702 2008 - User Manual

FOREWORD/INDEX
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Summary

General Information

Before Servicing

Essential precautions and guidelines to follow before commencing any service or repair operations on the vehicle.

General Precautions

Key safety warnings and cautions to observe during service and maintenance procedures for user and vehicle safety.

Model Identification

Information on how to identify the vehicle model using engine and vehicle identification numbers.

Fuel, Oil, and Engine Coolant Recommendations

Specifications and recommendations for fuel, engine oil, and coolant types suitable for the vehicle.

Break-In Procedures

Guidelines for the initial break-in period of the vehicle's engine and moving parts for optimal performance.

General Specifications

Key technical specifications and data for the vehicle's engine and chassis components.

Wheels and Tires

Specifications

Detailed specifications for tires, including size, pressure, and load capacity.

Wheel (Rim) Removal and Installation

Step-by-step instructions for removing and installing the vehicle's wheels and rims.

Tire Removal and Installation

Procedures for safely removing and installing tires from the wheel rims.

Hub Inspection

Guidance on inspecting the front and rear wheel hubs for wear or damage.

Brake System

Brake Fluid

Information on brake fluid type, recommendations, and handling precautions.

Brake Fluid Change

Instructions for changing the brake fluid, including bleeding the brake lines.

Master Cylinder

Procedures for the removal and installation of the brake system's master cylinder.

Caliper

Detailed steps for the removal, installation, and inspection of the brake calipers.

Brake Pad

Guidance on the removal, installation, and inspection of brake pads.

Brake Disc

Procedures for the removal, installation, and inspection of brake discs.

Foot Brake Pedal

Instructions for checking and adjusting the position of the foot brake pedal.

Suspension, Steering, and Drive Shaft

Front Suspension Removal and Disassembly

Step-by-step guide for removing and disassembling the front suspension components.

Front Suspension Inspection

Guidance on inspecting front suspension components like shock absorbers, knuckle ends, and A-arms.

Front Suspension Reassembly and Installation

Instructions for reassembling and installing the front suspension system.

Rear Suspension Removal

Procedures for removing the rear suspension components from the vehicle.

Rear Suspension Reassembly and Installation

Steps for reassembling and installing the rear suspension system.

Steering Removal and Disassembly

Instructions for removing and disassembling the vehicle's steering components.

Steering Reassembly and Installation

Procedures for reassembling and installing the steering system.

Toe-Out Adjustment

Guidance on adjusting the front wheel toe-out for proper steering alignment.

Body Components

Front Fender Removal

Detailed steps for removing the front fender and associated components.

Rear Fender Removal

Instructions for removing the rear fender and related parts.

Luggage Compartment Removal;Installation

Procedures for removing and installing the luggage compartment.

Engine

Engine Removal

Comprehensive steps for safely removing the engine from the vehicle chassis.

Engine Installation

Detailed instructions for reinstalling the engine into the vehicle chassis.

Engine Top Side Disassembly

Procedures for disassembling the top half of the engine.

Engine Bottom Side Disassembly

Instructions for disassembling the bottom half of the engine.

Camshaft and Cylinder Head Inspection

Inspection procedures for the camshaft and cylinder head components.

Piston

Specifications and inspection methods for the piston, rings, and pin.

Clutch

Information on clutch shoe, wheel, and starter clutch inspection and maintenance.

Movable Drive Face and Driven Face

Details on the movable drive face and driven face components, including disassembly and reassembly.

Drive Belt

Inspection and maintenance procedures for the vehicle's drive belt.

Transmission

Disassembly and reassembly procedures for the transmission system.

Cooling and Lubrication System

Engine Coolant

Information on engine coolant type, mixture ratios, and freezing points.

Radiator Removal

Step-by-step instructions for removing the radiator from the vehicle.

Radiator Inspection and Cleaning

Guidance on inspecting and cleaning the radiator fins for optimal performance.

Thermostat

Procedures for removing, testing, and installing the thermostat.

Water Pump Removal and Disassembly

Detailed steps for removing and disassembling the water pump assembly.

Water Pump Reassembly and Installation

Instructions for reassembling and installing the water pump.

Lubrication System

Overview of the lubrication system, including oil pressure and filter checks.

Oil Filter

Procedures for replacing the engine oil filter.

Oil Pump

Inspection procedure for the oil pump's smooth operation.

Electrical System

Precautions

Important safety precautions to follow when servicing the vehicle's electrical system.

Battery

Procedures for battery removal, installation, charging, and testing.

Ignition System Troubleshooting

Troubleshooting steps for no spark or weak spark conditions in the ignition system.

Spark Plug Removal;Installation

Instructions for removing and installing the spark plug.

Ignition Coil Inspection

Procedure for inspecting the ignition coil's primary and secondary winding resistance.

CDI Output Test

Testing the CDI unit's output voltage using a multi-circuit tester.

Combination Meter Functions

Explanation of the combination meter's functions and operating procedures.

Wiring Diagram

Schematic representation of the vehicle's electrical wiring system for reference.

Periodic Maintenance

Periodic Maintenance Schedule

Recommended intervals for all required periodic service work for optimal vehicle performance.

Air Cleaner Maintenance

Procedure for cleaning or replacing the air cleaner element to maintain engine performance.

Valve Clearance Check

Instructions for checking and adjusting valve clearance to prevent engine damage.

Spark Plug Maintenance

Guidelines for inspecting, cleaning, and replacing the spark plug.

Carburetor Inspection

Procedure for inspecting the carburetor for dirt or mud.

Engine Oil and Oil Filter Change

Steps for changing the engine oil and replacing the oil filter.

Differential Gear Oil Replacement

Procedures for replacing the differential gear oil.

Engine Coolant Replacement

Instructions for replacing the engine coolant.

Drive Belt Maintenance

Inspection and installation procedures for the drive belt.

Brakes Maintenance

Inspection and adjustment procedures for the front and rear brake pads and pedal.

Tire Maintenance

Guidelines for inspecting tire tread condition and pressure.

Chassis Nuts and Bolts Tightening

Torque specifications for chassis nuts and bolts to ensure structural integrity.

General Lubrication Points

Identification of major lubrication points for vehicle longevity and smooth operation.

Compression Pressure Check

Procedure for checking engine compression pressure to assess internal condition.

Oil Pressure Check

Method for checking engine oil pressure to indicate the condition of moving parts.

Appendix

Troubleshooting Guide

A guide to common vehicle problems and their potential causes and solutions.

Engine Troubleshooting

Specific troubleshooting steps for common engine starting and running issues.

Drive Train Troubleshooting

Identifying potential faults and noises within the drive train and CVT system.

Chassis Brake Issues

Troubleshooting for insufficient brake power and noisy brake conditions.

Electrical Troubleshooting

Common electrical issues such as spark plug fouling, battery problems, and switch failures.

Special Tools

List and identification of specialized tools required for vehicle maintenance.

Tightening Torque Specifications

Comprehensive list of torque values for various nuts and bolts across the vehicle.

Service Data

Key service data and specifications for engine, chassis, and other vehicle components.

Dinli DL-702 2008 Specifications

General

Brand	Dinli
Model	DL-702 2008
Category	Offroad Vehicle
Language	English