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Dinli DL702 - User Manual

Dinli DL702
99 pages
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FOREWORD/INDEX

Table of Contents

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Summary

Foreword and Manual Usage

How to Use This Manual

Guidance on navigating the service manual structure and finding information.

General Information

Before Servicing Precautions

Essential safety precautions and guidelines before commencing maintenance.

Model Identification

Procedures for identifying the vehicle's engine and chassis serial numbers.

General Specifications

Detailed technical specifications for the vehicle's components and systems.

Chassis Specifications

Specifications and dimensions related to the vehicle's frame and chassis.

Periodic Maintenance Chart

Schedule outlining required maintenance intervals and tasks.

Wheels and Tires

Wheel and Tire Specifications

Technical data for wheels, rims, and tires, including pressures.

Wheel Alignment and Steering

Procedures for checking and adjusting front wheel alignment and steering.

Toe-in Inspection and Adjustment

Method to inspect and adjust the front wheel toe-in measurement.

Wheel Rim Servicing

Procedures for removing, installing, inspecting, and replacing wheel rims.

Tire Servicing

Procedures for tire removal, installation, and inspection.

Front Hub Servicing

Procedures for removing and installing the front wheel hub assembly.

Rear Hub Servicing

Procedures for installing and disassembling the rear wheel hub.

Brake System

Brake Fluid Handling

Important precautions and recommendations for handling brake fluid.

Brake Fluid Servicing

Procedures for checking fluid level, changing fluid, and bleeding lines.

Master Cylinder Servicing

Procedures for removing and installing the brake master cylinder.

Caliper Servicing

Steps for removing and installing the front and rear brake calipers.

Brake Pad Servicing

Instructions for removing, installing, and inspecting brake pads for wear.

Brake Disc Servicing

Procedures for cleaning, removing, installing, and inspecting brake discs.

Disc Runout and Hoses

Checking brake disc runout and servicing brake hoses.

Foot Brake Servicing

Maintenance and adjustment procedures for the foot-operated brake pedal.

Suspension and Steering

Shock Absorber Servicing

Procedures for removing, installing, inspecting, and adjusting shock absorbers.

Suspension Arm Servicing

Steps for removing, installing, disassembling, and assembling suspension arms.

Steering System Servicing

Procedures for steering stem and knuckle removal and installation.

Tie-Rod Servicing

Procedures for removing and installing the vehicle's tie-rods.

Steering Maintenance

General inspection and maintenance tasks for the steering system.

Handlebar Servicing

Procedures for removing and installing the vehicle's handlebars.

Differential Gear Oil

Procedures for inspecting and replacing differential gear oil.

Rear Driver Gear Oil

Procedures for inspecting and replacing rear driver gear oil.

Frame Components

Seat Servicing

Procedures for removing and installing the vehicle's seat.

Fender Servicing

Steps for removing and installing the front and rear fender assemblies.

Radiator Servicing

Procedures for removing and installing the engine's radiator.

Foot Board Removal

Procedure for removing the vehicle's footboards.

Headlight Assembly Removal

Steps to remove the complete headlight assembly.

Engine Servicing

Engine Removal and Installation

Overview of engine removal and reinstallation steps.

Engine Disassembly Procedures

Procedures for taking apart the engine into its major components.

Camshaft and Cylinder Head Servicing

Procedures for inspecting and servicing the camshaft and cylinder head assembly.

Cylinder and Piston Servicing

Procedures for inspecting cylinder distortion, bore, and piston components.

Connecting Rod Inspection

Inspection procedures for the connecting rod's small end and big end.

Clutch Servicing

Inspection and servicing procedures for clutch components.

Drive Face and Belt Servicing

Procedures for drive face assembly and drive belt inspection.

Transmission Servicing

Inspection and reassembly procedures for the transmission components.

Electrical System

Electrical Specifications

Electrical system specifications including battery, alternator, and ignition components.

Parts Location

Identification and location of key electrical system components on the vehicle.

Electrical Precautions

Crucial safety precautions to observe when servicing electrical systems.

Electrical Wiring Inspection

Procedures for inspecting and checking electrical wiring integrity and continuity.

Battery Servicing

Procedures for battery removal, installation, charging, and testing.

Alternator and Charging System Inspection

Inspection of alternator output and charging system components.

Ignition System Servicing

Maintenance and inspection of spark plugs, ignition coils, and CDI units.

Lighting System Maintenance

Procedures for replacing bulbs in the vehicle's lighting system.

Fuse Inspection and Replacement

Procedures for inspecting and replacing fuses in the electrical system.

Wiring Diagram

Schematic illustrating the vehicle's electrical system connections.

Appendix

Riding Conditions and Carburetor Adjustment

Advice on vehicle adjustment for riding conditions and carburetor tuning.

Idle Speed and Fuel System Maintenance

Procedures for adjusting idle speed and maintaining the fuel system.

Spark Plug Servicing

Information on spark plug function, selection, and inspection.

Troubleshooting Guide

A comprehensive guide to diagnosing and resolving common vehicle problems.

Summary

Foreword and Manual Usage

How to Use This Manual

Guidance on navigating the service manual structure and finding information.

General Information

Before Servicing Precautions

Essential safety precautions and guidelines before commencing maintenance.

Model Identification

Procedures for identifying the vehicle's engine and chassis serial numbers.

General Specifications

Detailed technical specifications for the vehicle's components and systems.

Chassis Specifications

Specifications and dimensions related to the vehicle's frame and chassis.

Periodic Maintenance Chart

Schedule outlining required maintenance intervals and tasks.

Wheels and Tires

Wheel and Tire Specifications

Technical data for wheels, rims, and tires, including pressures.

Wheel Alignment and Steering

Procedures for checking and adjusting front wheel alignment and steering.

Toe-in Inspection and Adjustment

Method to inspect and adjust the front wheel toe-in measurement.

Wheel Rim Servicing

Procedures for removing, installing, inspecting, and replacing wheel rims.

Tire Servicing

Procedures for tire removal, installation, and inspection.

Front Hub Servicing

Procedures for removing and installing the front wheel hub assembly.

Rear Hub Servicing

Procedures for installing and disassembling the rear wheel hub.

Brake System

Brake Fluid Handling

Important precautions and recommendations for handling brake fluid.

Brake Fluid Servicing

Procedures for checking fluid level, changing fluid, and bleeding lines.

Master Cylinder Servicing

Procedures for removing and installing the brake master cylinder.

Caliper Servicing

Steps for removing and installing the front and rear brake calipers.

Brake Pad Servicing

Instructions for removing, installing, and inspecting brake pads for wear.

Brake Disc Servicing

Procedures for cleaning, removing, installing, and inspecting brake discs.

Disc Runout and Hoses

Checking brake disc runout and servicing brake hoses.

Foot Brake Servicing

Maintenance and adjustment procedures for the foot-operated brake pedal.

Suspension and Steering

Shock Absorber Servicing

Procedures for removing, installing, inspecting, and adjusting shock absorbers.

Suspension Arm Servicing

Steps for removing, installing, disassembling, and assembling suspension arms.

Steering System Servicing

Procedures for steering stem and knuckle removal and installation.

Tie-Rod Servicing

Procedures for removing and installing the vehicle's tie-rods.

Steering Maintenance

General inspection and maintenance tasks for the steering system.

Handlebar Servicing

Procedures for removing and installing the vehicle's handlebars.

Differential Gear Oil

Procedures for inspecting and replacing differential gear oil.

Rear Driver Gear Oil

Procedures for inspecting and replacing rear driver gear oil.

Frame Components

Seat Servicing

Procedures for removing and installing the vehicle's seat.

Fender Servicing

Steps for removing and installing the front and rear fender assemblies.

Radiator Servicing

Procedures for removing and installing the engine's radiator.

Foot Board Removal

Procedure for removing the vehicle's footboards.

Headlight Assembly Removal

Steps to remove the complete headlight assembly.

Engine Servicing

Engine Removal and Installation

Overview of engine removal and reinstallation steps.

Engine Disassembly Procedures

Procedures for taking apart the engine into its major components.

Camshaft and Cylinder Head Servicing

Procedures for inspecting and servicing the camshaft and cylinder head assembly.

Cylinder and Piston Servicing

Procedures for inspecting cylinder distortion, bore, and piston components.

Connecting Rod Inspection

Inspection procedures for the connecting rod's small end and big end.

Clutch Servicing

Inspection and servicing procedures for clutch components.

Drive Face and Belt Servicing

Procedures for drive face assembly and drive belt inspection.

Transmission Servicing

Inspection and reassembly procedures for the transmission components.

Electrical System

Electrical Specifications

Electrical system specifications including battery, alternator, and ignition components.

Parts Location

Identification and location of key electrical system components on the vehicle.

Electrical Precautions

Crucial safety precautions to observe when servicing electrical systems.

Electrical Wiring Inspection

Procedures for inspecting and checking electrical wiring integrity and continuity.

Battery Servicing

Procedures for battery removal, installation, charging, and testing.

Alternator and Charging System Inspection

Inspection of alternator output and charging system components.

Ignition System Servicing

Maintenance and inspection of spark plugs, ignition coils, and CDI units.

Lighting System Maintenance

Procedures for replacing bulbs in the vehicle's lighting system.

Fuse Inspection and Replacement

Procedures for inspecting and replacing fuses in the electrical system.

Wiring Diagram

Schematic illustrating the vehicle's electrical system connections.

Appendix

Riding Conditions and Carburetor Adjustment

Advice on vehicle adjustment for riding conditions and carburetor tuning.

Idle Speed and Fuel System Maintenance

Procedures for adjusting idle speed and maintaining the fuel system.

Spark Plug Servicing

Information on spark plug function, selection, and inspection.

Troubleshooting Guide

A comprehensive guide to diagnosing and resolving common vehicle problems.

Dinli DL702 Specifications

General IconGeneral
BrandDinli
ModelDL702
CategoryOffroad Vehicle
LanguageEnglish

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