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Dinli DL702 - Connecting Rod Inspection

Dinli DL702
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6-22
E
NGINE
Piston pin and pin bore
ID of Piston hole for Pin
Clean Piston hole for Pin.
Measure ID in the up and down direction and the right angle
direction with dial caliper gauge.
ID of Piston hole for Pin
Service limit 23.030 mm
Piston Pin OD
Check for ware and damage on the sliding surface.
Measure OD at total 3 positions; both ends and middle position in
the X- and Y-direction.
Piston Pin OD
Service limit 22.980 mm
CONNECTING ROD
Small end ID
Check for ware and damage on the sliding surface.
Measure ID in the X- and Y-direction with caliper dial gauge.
Small end ID
Service limit 23.040 mm
Connecting rod deflection
Wear of the big end of the rod can be estimated by checking the
movement of the small end of the rod.
This method can also check the extent of wear on the rod’s big end.
Connecting Rod deflection
Service Limit 3.0 mm
Side-clearance at large end of Connecting Rod
Measure the side-clearance at large end of Connecting Rod with
thickness gauge.
Side-clearance at large end
Service Limit 1.0 mm
Runout
Set on the V-block and measure runout with dial gauge.
Crankshaft Runout
Service Limit 0.08 mm

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