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Dinli DL702 - Disc Runout and Hoses

Dinli DL702
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3-9
BRAKE
Front Disc Thickness
Standard: 3.5mm
Service Limit: 3mm
Rear Disc Thickness
Standard: 4 mm
Service Limit: 3.5mm
Disc Runout
Jack up the vehicle so that the wheels are off the ground.
Remove the front wheels and turn the handlebar fully to one side.
Set up a dial gauge against the disc [A], and measure the disc
runout.
 If the runout exceeds the service limit, replace the disc.
Disc Runout
Standard: TIR 0.2 mm or less
Service Limit: TIR 0.3 mm
Brake Hoses
Brake Hose Inspection
The high pressure inside the brake line can cause fluid to leak or
the hose to burst if the line is not properly maintained. Bend and
twist the brake hose while examining it.
Replace it if any cracks or bulges are noticed.
Brake Hose Replacement
Pump the brake fluid out of the line as explained in the Brake
Fluid Change.
Remove the banjo bolts at both ends of the brake hose, and pull
the hose off the vehicle.
Immediately wipe up any brake fluid that spills.
Use a new flat washer for each side of the hose fittings.
Install the new brake hose in its place, and tighten the banjo bolts.
Torque - Brake Hose Banjo Bolts: 25N-m(2.5kg-m,18.0ft-lb)
A
CAUTION
Brake fluid quickly ruins painted surfaces; any spilled fluid
should be completely washed away immediately.

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