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DIVERSITECH TYPHOON WX Series User Manual

DIVERSITECH TYPHOON WX Series
20 pages
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www.diversitech.ca
1200 55
th
Avenue, Montreal, Quebec H8T 3J8
Tel: 1.800.361.3733 | Fax: 1.514.631.9480 | info@diversitech.ca
READ AND SAVE THESE INSTRUCTIONS
WX 1200
WX 5000
WX 3000
WX 6500
Operation & Maintenance Manual
TYPHOON WX SERIES OF WET DUST COLLECTORS
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DIVERSITECH TYPHOON WX Series Specifications

General IconGeneral
Filter TypeCartridge Filter
Collection Capacity5 - 55 gallons (depending on model)
Inlet Diameter6 - 8 inches
Noise Level70 - 80 dB
Weight300 lbs
DimensionsVaries by model

Summary

Safety Precautions

Hazard Symbols

Manual uses symbols to highlight specific hazards. Be familiar with these symbols and accompanying text to avoid hazards.

User Responsibility

Users must follow all applicable safety guidelines and regulations for safe use of fume and dust extraction equipment.

Dust Collection Hazards

Identifies combustible dusts, chemical reaction hazards from combining dusts, and risks in environments with combustible dusts.

Specifications

Diagram and Description

Provides visual diagrams and brief descriptions for WX 1200, WX 3000, WX 5000, and WX 6500 wet dust collectors.

Technical Specifications Table

Details water fill system, airflow, tank capacity, motor HP, phase, power requirements, and noise levels for each model.

Unit Dimensions

Presents dimensional drawings (a, b, c, d) for the wet dust collectors, essential for space planning and installation.

Dimensions with Downdraft Table

Provides dimensions for collectors when fitted with an optional Downdraft Table, including connection and water level details.

Setup and Installation

Safe Setup and Installation

Emphasizes avoiding flammables, checking electrical requirements, and ensuring the unit is properly grounded for safe operation.

Unpacking Procedure

Instructions for inspecting cartons for damage, removing packing material, handling the unit, and recording serial number information.

Location Selection

Guidelines for choosing a location near the operator and sufficiently close to a grounded power source for proper operation.

Water and Drain Connections

Details connecting water feed and overflow drain to suitable collection/drainage, and connection of water inlet and drain ports.

Ducting Requirements

Guidance on duct diameter, length, material, and smooth bore ducting to optimize airflow resistance and performance.

Auxiliary Vent Fan Installation

Information on the auxiliary vent fan's function, exhaust requirements, and the importance of installing the backdraft damper.

Exhaust Silencer Installation

Instructions for installing exhaust silencers on the exhaust collars of the blower housing using self-tapping screws.

Electrical Connection

Instructions for connecting power as outlined in Appendix 1, ensuring correct motor rotation and wiring for the auxiliary vent fan.

15HP Blower Installation

Step-by-step guide for unbolting panels, attaching the scroll, fastening the cone, and wiring the motor for the 15HP blower.

Preparing Unit for Operation

Ensures correct power sizing, performs function test by checking motor rotation, listening for smooth operation, and sensing suction.

Operation

Safe Operation Practices

Read and understand safety precautions, MSDS, and manufacturer instructions. Keep away from moving parts and check for spark arrestors.

Control Panel Overview

Identifies key controls and indicators on the panel, including Alarm Annunciator, Stop, Start buttons, and PLC LCD display.

Principles of Operation

Explains how the wet filtration process captures dust, creates a humid environment, and the five basic components of the product.

Control System Explanation

Describes how the PLC controls the main motor, alarms, stop/start commands, and maintains water levels automatically.

Water Level Monitoring

Details how the ultrasonic sensor monitors water levels, triggers the fill valve, and activates low/high level alarms for safety.

Alarm Conditions and Lockdowns

Lists alarm conditions like motor overload, high temperature, low/high water level, and exhaust fan failure, which cause machine lockdown.

Water Level Set Point Adjustment

Provides a caution for adjustment and outlines steps for setting running water level, high limit, and low limit set points.

Maintenance and Troubleshooting

Safe Maintenance Practices

Emphasizes reading safety sections, disconnecting power, avoiding dust inhalation, keeping away from moving parts, and allowing parts to cool.

Required Tools and PPE

Lists essential personal protective equipment (PPE) and tools like eye protection, respirator, gloves, waste container, and sludge vac.

Routine Maintenance Schedule

Details daily maintenance needs and provides step-by-step cleaning instructions for various components of the wet dust collector.

Troubleshooting Procedure

Flowchart guides users through diagnosing issues like motor operation, air flow restriction, and provides contact information for service.

Electrical Diagram and Wiring

Overload Model and FLA Table

Lists overload models and their corresponding Full Load Amperes (FLA) for different voltage and motor HP ratings.

Fuse Size Table

Provides recommended fuse sizes for different electrical supply voltages used with the transformer.

Remote Control Relay

Details the wiring and use of the 120 Vac relay for remote control functionality, including connection terminals.

Ultrasonic Sensor Wiring

Wiring diagram for the ultrasonic sensor, showing connections for +V, -V, and signal wires.

Setting the Sensing Window

Sensing Window Adjustment Procedure

Step-by-step guide for manually setting the sensing window of the ultrasonic sensor using the setup button and object detection.

HEPA Filter, Sensors, and Fan

Exhaust Fan Operation

Explains that exhaust fans operate when the main blower is off, pushing air out, and how current sensors ensure proper operation.

HEPA Filter Installation Details

Details HEPA installation following NFPA guidelines, temperature sensor placement, and the use of a photohelic meter for pressure monitoring.

Maintenance Record

Policies and Claims

Limited Equipment Warranty

2-year warranty against defects in material/workmanship. Limited to replacement parts, excludes misuse/improper installation.

Freight Claims Procedure

Shipments are ex-plant; receiver is responsible for filing freight claims with the carrier for damages.

Return Material Policy

Requires RMA for returns. Material must be returned prepaid. Freight collect or no-RMA shipments will not be accepted.