Dodge 2005 Sprinter - Engine Compartment

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MAINTAINING YOUR VEHICLE 215

ENGINE COMPARTMENT

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Table of Contents3
Introduction4
How to Use this Manual5
Warnings and Cautions5
Vehicle Identification Number, Sample5
And Location5
Vehicle Safety Certification Label, Sample6
And Location7
Vehicle/Engine Emission Label, Sample7
Environmental Concerns and Recommendations8
Drinking Alcohol or Taking Drugs8
While Driving8
Information Regarding Electronic9
Recording Devices9
Stickers9
Ignition Lock/Starter Switch13
Immobilizer14
Central Locking (Optional)15
Unlocking16
Locking16
U Central Locking Switch17
U Locking Status Display18
Locking and Unlocking19
To Program the Automatic Lock Feature When Starting the Engine19
Remote Keyless Entry (Optional)20
Unlocking with Remote Keyless Entry21
Locking with Remote Keyless Entry22
Replacing Batteries in Remote Keyless Entry22
Security System with Towing and Passenger Compartment Protection (Optional)23
Audible Alarm24
Visual Alarm24
Switching off the Alarm24
Towing Protection and Passenger Compartment Protection Switch (Optional)24
Towing Protection24
Switching off the Towing Protection24
Passenger Compartment Protection25
Switching off the Passenger Compartment25
Protection25
Alarm Pushbutton26
Systems Only)26
Opening/Closing Doors27
Sliding Door30
Rear Cargo Doors33
Passenger/Cargo Area Door37
Occupant Restraints39
Things to Know before Starting Your Vehicle41
Seat Belts41
Malfunction44
Fastening and Removing45
Belt Height Adjustment46
Driver's Airbag47
Front Seat Passenger Airbag (Not in Conjunction with Folding Seat in Partition Wall)48
Airbag and Belt Tensioners49
SRS Malfunction Indicator Lamp49
Belt Tensioners49
Safety Precautions for the Airbag50
Pedals52
Engine Break-In Specifications52
The First 1,000 Miles (about 1,500 Km)52
Engine Oil Consumption53
Safety Tips53
Inhalation of Exhaust Gas54
Tie down Rings (Optional)54
Mirror Adjustment59
Interior Mirror (Optional)59
Electrically Adjustable Exterior Mirror59
(Optional)59
Seat Adjustment60
Driver's and Front Passenger's Seat60
Lumbar Support61
Armrest (Optional)62
Head Restraint62
Folding Seat at Partition (Optional)63
Seat Heater (Optional)63
Rear Seat Bench Removal and Installation64
Retrofitting Seat Mounting Cups65
Hood66
Headlamp Range Control68
Fog Lamp Switch (Optional)68
Interior Lighting69
U Interior Lamps in the Driver and Rear-Seat69
Passenger Area/Cargo Area69
Interior Lamps with Interior Sensor Protection (Optional)69
Interior Lighting with Reading Lamp, Front70
Passenger Space Only70
Interior Cargo Area Lighting (Optional)71
Multifunction Switch72
Window Operation74
Mechanical Window Operation74
Electric Window Operation (Optional)74
Understanding the Features of Your Vehicle74
Windshield Wiper Switch75
(Optional)76
Speed Control (Optional)77
Sunroof (Optional)79
Manual Sun Roof (Optional)80
Electric Sun Roof (Optional)80
Mechanical Sun Roof Operation81
Ashtray/Cigar Lighter82
Electrical Outlet83
Control and Operation of Radio Transmitters84
Radio, Telephone and Two Way Radio84
Mobile Telephone and Two Way Radio and Fax Machines84
Cup Holder85
Glove Compartment86
Compartments in Front Doors86
Understanding Your Instrument Panel87
Instruments and Controls89
Instrument Cluster and Indicator Lamps91
Indicator Lamp Symbols93
Multi-Function Indicator94
Clock96
Odometer and Trip Meter97
Instrument and Display Lighting97
Outside Temperature Display98
Reversing Aid Distance Display (Optional)99
Tachometer (Engine Rpm)101
Coolant Temperature Gauge101
Fuel Gauge with Reserve Fuel Indicator103
Lamp103
Battery Charge Indicator Lamp104
Water in Fuel Indicator Lamp104
Engine Oil Level Indicator Lamp105
Coolant Level Indicator Lamp106
Engine Control Unit Indicator Lamp107
Switch Locations108
ASSYST Maintenance Computer (Optional)110
Engine Oil Level - Display in Instrument Cluster (Vehicles with ASSYST Maintenance Computer Only)112
Displaying Engine Oil Level with113
Engine off113
Engine Oil Level Indicator in Instrument Cluster115
Computer)115
Heating, Ventilation116
Ventilation117
Air Recirculation117
Heating118
De-Fogging and De-Icing the Front119
Windows119
Side Air Vents and Center Air Vents120
Upper Air Vents120
Heated Rear Window (Optional)121
Windshield Heater (Optional)121
Residual Engine Heat Utilization (REST)122
Air Conditioning, Regulated (Optional)122
Climate Control123
Conditioning)123
Dehumidification (on Vehicles with Air Conditioning)124
Air Conditioner for the Rear Passenger Compartment (Optional)125
Air Recirculation126
Air Strainer127
Electric Blower (Optional)128
Heater Booster129
Auxiliary Heater - Water or Air Heater130
(Optional)130
Auxiliary Heater Switch132
Timer Auxiliary Heater132
U Settings with the Auxiliary Heater136
Switched on136
Auxiliary Heat Exchanger in Load Compartment, Only with Auxiliary Heater137
(Optional)137
Auxiliary Heater - Tips for Coping with138
Problems138
Overheating138
Starting and Operating139
Power Assistance141
Starting the Engine141
Maximum Engine Speed142
Constant Rpms (Optional)143
Stopping the Engine144
Automatic Transmission145
Driving145
Accelerator Position146
Stopping146
Maneuvering146
Gear Selector Lever Position147
Gear Selection for Special Circumstances148
Transmission Selector Lever, Manually150
Unlocking150
Reversing Aid (Optional)150
Loading the Vehicle153
Loading Guidelines154
Brakes155
Service Brake155
Brake Pad Wear Indicator156
Brake Indicator and Electronic Brake Force Distribution (EBD) Indicator Lamp157
Parking Brake Indicator Lamp158
Parking Brake159
Driving Safety Systems160
Lamp161
Anti-Lock Brake System (ABS)162
Electronic Brake Force Distribution (EBD)164
U Acceleration Skid Control Indicator Lamp (ASR) and Brake Assist System (BAS)164
If Equipped164
Acceleration Skid Control (ASR) Warning Lamp and Electronic Stability Program (ESP) - if Equipped166
Acceleration Skid Control (ASR)167
U Deactivating the Acceleration Skid168
Control (ASR)168
(Vehicle Type 2500 Only)169
U Indicator Lamp Electronic Stability Program (ESP) (Type 2500 Vehicles Only)170
Electronic Stability Program (ESP) (Vehicle Type171
(Vehicle Type 2500 Only)171
Auxiliary Drive (Optional)172
Steering173
Wheels and Tires173
Tire Grip175
Hydroplaning175
Tire Pressures175
Tire Pressures of Loaded Vehicle in PSI (Kpa)177
Vehicle Type 2500 C/HC/SHC177
Vehicle Type 3500 C/HC/SHC177
Comfort Tire Pressures in PSI (Kpa)178
U Comfort Tire Pressures in PSI (Kpa)178
Snow Chains179
Fuel Requirements179
Fuel Filter with Water Separator180
Diesel Fuels for Use at very Low Temperatures180
Refueling181
Capacity182
Programmed Top Speed (Optional)182
Bleeding Diesel Fuel System183
Draining Fuel Filter with Water Separator184
Bleeding the Diesel Fuel System185
Permissible Roof Load186
Trailer Towing186
Trailer Hitches (Optional)186
Electrical Connections (Optional)186
Vehicle and Trailer Weights and Ratings187
Loading a Trailer187
Checking Weights of Vehicle and Trailer188
Attaching a Trailer188
Towing a Trailer189
Parking a Trailer191
Emissions Control System (Catalytic Converter)192
Inhalation of Exhaust Gas192
Fording (Wading Capability)192
Body Builder Guideline193
Alteration194
What to Do in Emergencies195
Hazard Warning Flasher Switch196
Fire Extinguisher (Optional)197
Vehicle Tool Kit197
Changing the Tire198
Spare Wheel Location200
Jack203
Using the Jack203
Removing a Wheel206
Installing a Wheel206
Jump Starting209
Towing the Vehicle211
If the Engine Is Damaged212
If the Transmission Is Damaged212
If the Front Axle Is Damaged212
If the Rear Axle Is Damaged212
Engine Compartment215
Sprinter Original Parts217
Service Products217
Disposal of Service Products218
Emission Related Component Warranty218
Statement218
Regular Checks218
U Windshield Washer System Fluid Reservoir . 219 U Air Filter Restriction Indicator (Optional)219
U Engine Oils220
Engine Oil Level221
Ribbed V-Belt222
Hydraulic Brake System, Clutch Mechanism Fluid Level222
Brake Fluid223
Engine Cooling System223
Engine Coolant223
Checking Coolant Level224
Winter Operation226
Batteries227
Disconnecting the Battery227
Reconnecting the Battery228
Charging the Battery228
Replacing Wiper Blades230
Appearance Care and Corrosion Protection231
Power Washer232
Automatic Car Wash233
Tar Stains233
Paintwork, Painted Body Components233
Engine Cleaning233
Vehicle Washing234
Ornamental Moldings234
Turn Signal Lenses234
Maintaining Your Vehicle235
Reversing Aid Sensors235
Window Cleaning235
Wiper Blade236
Light Alloy Wheels236
Instrument Cluster236
Steering Wheel and Gear Selector Lever236
Cup Holder237
Seat Belts237
Headliner and Shelf below Rear Window237
Upholstery237
Hard Plastic Trim Items237
Plastic and Rubber Parts238
Electrical Fuses238
U Standard Fuse and Relay Equipment239
Relay Assignment, Standard Equipment242
Fuse and Relay Optional Equipment242
Bulb Replacement245
U Front Lamp Unit245
Taillamps250
License Plate Lamps (Cargo/Passenger Vans Only)252
Additional Brake Lamp (Cargo/Passenger Vans Only)252
U Side-Mounted Turn Signals253
Side-Marker Lamps, Standing Lamps (Optional)253
Identification Lamps254
Passenger Vans Only)254
Interior Lighting in Passenger Compartment and Load Compartment254
Interior Lighting with Reading Lamp255
Protection255
U Exit Lamps (Optional)256
Capacities257
Recommended Fluids and Lubricants258
Maintenance Schedules263
Introduction264
Warranty264
Computer265
U Maintenance Intervals265
Computer266
Regular Check-Ups266
Special Maintenance Requirements267
Brake Fluid267
Coolant267
Replacement267
Engine Oil Change and Filter Replacement267
Once a Year267
Scope of Work for Maintenance Service268
U Oil Service268
Additional Maintenance Work270
Additional Maintenance Work after270
If You Need Consumer Assistance271

Dodge 2005 Sprinter - Engine Compartment

Table of Contents

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