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The DOGA XS-40D and XS-40D FA are controllers designed for productive solutions, as indicated by the brand's tagline. This manual provides essential information for the safe and effective operation and maintenance of these devices.
The XS-40D and XS-40D FA controllers are designed to manage and power electric screwdrivers, specifically the DOGA GX series. They provide selectable input voltage and output voltage, along with various safety features and interface options for integration into automated systems. The controllers facilitate precise torque control and operational monitoring, making them suitable for industrial assembly applications where consistent and reliable fastening is critical.
The core function of these controllers is to convert AC input power to a stable DC output suitable for electric screwdrivers. They offer control over the screwdriver's operation, including start/stop signals, torque limits, and motor run status. Advanced models, like the XS-40D FA, provide additional functionalities such as reverse control and more comprehensive interfacing capabilities for integration with Programmable Logic Controllers (PLCs) or other automation systems.
An optional U-3B interface converter (ECA5914) is available to convert electronic signals from the XS-40D controller via an opto-coupler to an opposite direction. This converter also provides additional dry contact signals (Normal Closed and Normal Open) through a built-in relay, enhancing the flexibility of integration with external control systems.
Model: XS-40D Input: 120 / 230VAC (selectable) Output: 30 / 40 VDC (selectable) +5% Rated power: 2.6A 105W Maximum output current: 10 A Intermittent operation: 10s On / 30s Off Safety system: CE certified (Class I)
Mechanical Specifications: Size: 98 x 158 x 55H (mm) Weight: 850 gr Power cord: 1.5 m Fuse: 10 A 250V
Pin Configuration of Output (XS-40D):
Over Current Protection: Detection Limit: 8 A current Time duration: Immediately Protection: Whole power shut down permanently Protection signal (LED/Buzzer): No power Recovery: Turn off the power switch and on after 1 min.
Over Heat Protection: Detection Limit: 90°C Time duration: Immediately Protection: Whole power shut down permanently Protection signal (LED/Buzzer): No power Recovery: Turn the power switch off and on at lower than 90°C temperature.
U-3B Interface Converter (ECA5914) Specifications: Size: 75 x 60 x 28mm (h) Weight: 103gr Opto coupler: 12-24V 10mA max Relay contact: 30VDC 1A max
Selectable Input Voltage: The controller allows users to select between 120VAC and 230VAC input voltages by adjusting a switch at the back of the unit. This feature enhances versatility, allowing the controller to be used in different regions with varying power standards. The adjustment involves loosening two screws and assembling the cover as shown in the manual.
Selectable Output Voltage: The XS-40D controller offers selectable output voltages of 30VDC or 40VDC. This selection is crucial for matching the power requirements of different GX series screwdrivers (e.g., 30VDC for GX80-GX120 and 40VDC for GX150-GX220-GX450). This flexibility ensures optimal performance and compatibility with a range of tools.
Interface with XS-40D Controller: The controller uses RJ-45 modular jacks for connections. It provides signals for "Torque Up" (pin 2), "Motor Run" (pin 3), and "Driver Lock" (pin 5). An external 12 or 24 VDC supply can be connected to pin 4. The timing chart for start/stop signals illustrates a 0.25-second pulse for control.
Interface with XS-40D FA Controller: The FA version offers more advanced control options. It uses an 8-pin signal cable (code no. 1041224) with an RJ-45 modular jack. The output signals include "Torque up" (pin 2), "Motor Run" (pin 3), "Out COM" (pin 4), "Start" (pin 5), "Reverse" (pin 6), and "In COM" (pin 7). Pins 1 and 8 are not used. The "Start" and "Reverse" functions require an external 24 VDC supply. This expanded interface allows for more sophisticated automation and control, including the ability to reverse the screwdriver's operation.
Safety Features: The controller incorporates over current protection and over heat protection mechanisms. In case of an 8A current overload or a temperature exceeding 90°C, the unit immediately shuts down completely to prevent damage. Recovery from these protective shutdowns requires specific actions: for over current, turning the power switch off and on after 1 minute; for over heat, turning the power switch off and on once the temperature drops below 90°C. These features ensure the longevity of the device and the safety of the operator.
General Safety Rules: The manual emphasizes reading and understanding all instructions to prevent electric shock, fire, and personal injury. It covers work area safety (keeping the area clean, avoiding explosive atmospheres, keeping bystanders away), electrical safety (proper grounding, avoiding wet conditions, proper cord handling), and personal safety (staying alert, dressing properly, avoiding accidental starting, using safety equipment like eye protection).
Tool Use and Care: The manual advises securing the workplace, using the correct tool for the application, and not using a tool if its switch is faulty. It also stresses disconnecting the plug before making adjustments or storing the tool. Tools should be stored out of reach of children and untrained persons.
Maintenance Practices: Regular maintenance is crucial. This includes keeping cutting tools sharp and clean, checking for misalignment or binding of moving parts, and inspecting for any damage. Damaged tools should be serviced before use.
Service by Qualified Personnel: All tool service and maintenance must be performed by qualified personnel using identical replacement parts. Unauthorized parts or failure to follow maintenance instructions can lead to electric shock or injury.
Specific Safety Rules for Maintenance: Operators are instructed to hold the tool by insulated gripping surfaces when working near hidden wiring to prevent electric shock. It is explicitly stated never to lubricate electrical parts with aerosol oil.
By adhering to these instructions, users can ensure the safe, efficient, and long-lasting operation of the DOGA XS-40D and XS-40D FA controllers.
General| Brand | DOGA |
|---|---|
| Model | XS-40D |
| Category | Controller |
| Language | English |
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