Doosan DBC 130 II User Manual

Doosan DBC 130 II

122 pages

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Installation Manual

DBC 130

Ⅱ

Machine Tools

Table of Contents

Table of Contents3
1 Installation Site6
2 Foundation Work11
- Foundation Work Timing and Post Checkpoints11
- Foundation Work for Installing the Machine11
3 Transportation17
4 What's Included18
- Column Bed Ass'y20
- Column Body Ass'y22
- Spindle Head Ass'y23
- Duct Ass'y24
- Coolant Tank, Chip Bucket, Chip Conveyor, TSC Ass'y, T/F(Option)25
- Tool Magazine Ass'y (Option)26
- Semi Splash Guard - Operator Part (Option)27
- Semi Splash Guard - Magazine Part (Option)29
- Semi Splash Guard - Table Part (Option)30
- List of Tools Related to the Foundation Work (1)32
- List of Tools Related to the Foundation Work (2)33
- BOLT KIT Shipping LIST35
5 Installing the Machine Temporarily38
- Temporary Installation of the Column Bed (Z-Axis Bed) Assembly38
- Temporary Installation of the Table Bed (X-Axis Bed) Assembly41
- Temporary Installation of ATC Base44
6 Second Round of Grout Injection46
- Checkpoints before Injecting Grout46
- Selection of Grout46
- Blending the Grout Mixture47
- Injecting the Grout Mixture48
- Curing the Surface of Grout49
7 Assembling the Main Unit50
- Installing the Column50
- Installing the Spindle Head52
- Installing the Hydraulic Power Unit, Electric Cabinet, OP Box and Ducts55
- Wiring57
- Connecting the Hydraulic and Air Hoses61
- Connecting the Tool Magazine Wires and Hydraulic Hoses62
8 Removing the Transit Clamps63
9 Checking and Fueling the Oil Tanks64
- Hydraulic Tank64
- Oil Cooler Tank64
- Table64
- Lub. Tank64
- Spindle Air Oil Tank65
- Air Service Unit Oiler Tank65
- Spindle Head Air Filter Unit Oiler Tank65
10 Connecting the Main Power and Air Sources66
- Connect the Main Power Source66
- Connecting the Main Air Source66
11 Power on68
12 Checking the Pressure on each Unit69
13 Assembling and Adjusting the y Axis71
- Installing the Ball Screw Nut in the y Axis71
- Installing the Y-Axis Taper Gib and Back Plate Gib71
- Installing the Reference Gib72
- Installing the Ball Screw Nut72
14 Machine Leveling73
15 Precision Accuracy & Correction79
- Straightness of Z Axis81
- Straightness of X Axis82
- Straightness of y Axis83
- Straightness of Pallet Deck84
- Squareness between Coordinate Axes85
- Parallelism of Movement to X/Z Axis, Parallelism of Pallet Deck, and Shaking of Index Table88
- Squareness in Division of Index Table91
- Parallelism of the X-Axis Movement for the T-Slot92
- Parallelism between Center Line of Spindle and Movement of Z-Axis94
- Run-Out on the Spindle96
- Movement of Spindle in the Z-Axis Direction96
16 Resetting the Reference Point for each Axis97
- Resetting the Reference Point for the W Axis (W-Axis Stroke : 700Mm)97
- Resetting the Reference Point for the X Axis (X-Axis Stroke: 3000Mm)98
- Resetting the Reference Point for the Z Axis (Z-Axis Stroke: 1600Mm)99
- Resetting the Reference Point for the y Axis (Y-Axis Stroke: 2000Mm)101
17 Adjusting ATC102
- ATC Installation & Leveling102
- Carriage Magazine Side Home Position Setting104
- Setting the Reference Point for the Tool Magazine Pot108
- Fine-Tuning the Spindle Side of the Changer Arm112
- Setting Parameter #7 & Changer Movement114
18 Installing the Covers115
- Installing the Table Bed Covers115
- Installing the Column Bed Covers116
- Installing the Column Covers117
- Installing the Semi Splash Guard (in the Table Side)118
- Installing the Semi Splash Guard (in the Operator Side)119
- Installing the Semi Splash Guard (in the Chip Conveyor Side)120
19 Installation Complete121

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Doosan DBC 130 II Specifications

General

Brand	Doosan
Model	DBC 130 II
Category	Lathe
Language	English

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