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Doosan DVF5000 User Manual

Doosan DVF5000
102 pages
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Manual for VMC Installation
and Commissioning
DVF5000
DOOSAN Machine Tool
MV0111ISE203

Table of Contents

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Doosan DVF5000 Specifications

General IconGeneral
BrandDoosan
ModelDVF5000
CategoryLathe
LanguageEnglish

Summary

Preparation Before Machine Shipping

Selection of Machine Installation Site

Guidance on selecting an appropriate installation site based on temperature, vibration, and floor conditions.

Foundation Work

Details on foundation work period, inspection, and the drawing for machine installation foundation.

Preparation Before Machine Arrival

Steps to prepare for the machine's arrival, including marking the site and preparing power cables.

Machine Transport and Checking of Shipped Items

Machine Transport

Instructions for safely transporting the DVF5000 machine using cranes or forklifts.

Checking of Shipped Items

Ensuring all shipped units and parts are received in good condition to avoid delays.

Machine Anchoring Operation

Machine Homing Operation

Steps for marking the installation site, transporting the machine, and positioning it accurately.

Machine Anchoring Operation

Detailed procedures and preparation for securing the machine to the factory floor.

Machine Power-up

Oil Cooler Connection

Steps for placing the oil cooler and connecting hoses and wires removed during shipping.

Disassembling the Shipping Fixtures

Procedure for removing axis fixtures that prevent movement during shipping.

Main Power and Pneumatic Input

Connecting the main power line, earth line, and pneumatic source to the machine.

Machine Leveling

Machine Absolute Level Operation

Procedure for setting the zero point and performing absolute level adjustments on the table.

Machine Feed Level Operation

Instructions for installing the leveling jig and performing feed level adjustments.

Machine Accuracy Measurement and Adjustment

X Axis Movement Straightness

Measurement and adjustment procedures for the straightness of X-axis movement.

Y Axis Movement Straightness

Measurement and adjustment procedures for the straightness of Y-axis movement.

Straightness of Z Axis Movement

Measurement and adjustment procedures for the straightness of Z-axis movement.

X-Z Axis Cross-Squareness

Procedure for measuring and adjusting the cross-squareness between X and Z axes.

Y - Z Axis Cross Squareness

Procedure for measuring and adjusting the cross-squareness between Y and Z axes.

X-Y Axis Cross-Squareness

Procedure for measuring and adjusting the cross-squareness between X and Y axes.

Spindle Centerline and X-axis Movement Squareness (X-Z Plane)

Measuring and adjusting the squareness between spindle centerline and X-axis movement.

Spindle Centerline and Y-axis Movement Squareness (Y-Z Plane)

Measuring and adjusting the squareness between spindle centerline and Y-axis movement.

C-axis Centerline and X-axis Movement Squareness

Measuring and correcting squareness between C-axis centerline and X-axis movement.

C-axis Centerline and Y-axis Movement Squareness

Measuring and correcting squareness between C-axis centerline and Y-axis movement.

Table Top and X-axis Feed Parallelism

Procedure for measuring and adjusting the parallelism between table top and X-axis feed.

Table Top and Y-axis Feed Parallelism

Procedure for measuring and adjusting the parallelism between table top and Y-axis feed.

Spindle Centerline and Z-axis Feed Parallelism

Measuring and adjusting parallelism between spindle centerline and Z-axis feed.

Run-Out of Spindle Cross Section

Measuring the run-out of the spindle's cross section and its adjustment method.

Run-Out of Spindle Internal Diameter

Measuring the run-out of the spindle's internal diameter and correction methods.

Run-Out of Table Top Surface

Measuring and adjusting the run-out of the table top surface.

Adjustment of Reference Points and Manual TCP Adjustment

X- and Y-axis Reference Point Resetting

Procedure to reset the X and Y axis reference points using Grid Shift adjustment.

Z-axis Reference Point Resetting (Z-axis Stroke: 400mm)

Procedure for resetting the Z-axis reference point, including stroke and calculations.

B-axis Reference Point Resetting (B-axis Stroke : B-30° ∼ B110°)

Method for resetting the B-axis reference point using parameter settings.

C-axis Reference Point Resetting (C-axis Stroke : C0° ∼ C359.999°)

Procedure to reset the absolute reference point of the C-axis via parameter settings.

DCP-i Compensation

Explanation and operation of DCP-i compensation for 5-Axis machining.

ATC Alignment and Finishing Operation

Tool Change Position Resetting

Steps for preparing alignment jigs and resetting tool change positions.

Coolant Tank Installation

Instructions for correctly positioning and connecting the coolant tank.

Assembling the Covers

Steps for reassembling covers that were disassembled for shipping.

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