Doosan DL160 - Presentation

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K1040196E

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Presentation

1Presentation

PRESENTATION

FG01308

Figure 1

Main Page

Table of Contents9
Safety13
To the Operator of Awheel Loader13
General Safety Essentials16
Location of Safety Labels16
Unauthorized Modifications25
General Hazard Information25
Before Starting Engine34
Machine Operation38
Maintenance46
Battery56
Towing58
Shipping and Transportation59
Operating Controls61
Component Locations62
Operator's Area64
Steering Console and Pedals65
Front Instrument Panel73
Right Side Switch Panel82
Various Cabin Locations93
Heater and Air Conditioner Operation97
Stereo / CD Player (Optional)102
Seat Adjustment104
Seat Belt106
Door Side Latch107
Arm Rest108
Fuse Box/Relay/Engine Emergency Stop Switch109
Operation113
Instrument Panel Control Functions113
New Machine Break-In Procedures113
Engine Start and Stop114
Machine Travel122
Machine Shut down125
Boom Raise Kick-Out127
Bucket Angle Indicator127
Adjustment of Bucket Position Switch128
Towing Machine128
If Engine Stalls While Traveling129
Allowable Water Depth130
Inspection, Maintenance and Adjustment131
Basic Preventive Maintenance131
Safety When Servicing134
Preventive Maintenance142
Table of Recommended Lubricants144
Fluid Capacities146
Lubrication and Service Chart147
Maintenance Intervals150
10 Hour / Daily Service152
Grease Front Attachment Pins (for First 100 Hours)152
Inspect All Tires for Correct Tire Pressure and Signs of Damage or Abnormal Wear152
Check Engine Oil Level152
Check Transmission Oil Level153
Check Hydraulic System Oil Level154
Check for Leaks in Hydraulic System155
Fill Fuel Tank155
Check for Leaks in Fuel System156
Drain Fuel Condensation156
Check Coolant Level156
Check Level of Windshield Washer Liquid157
Inspect the Bucket Teeth and Side Cutters for Signs of Wear157
Inspect Seat Belt for Proper Operation157
Inspect the Structure for Cracks and Faulty Welds157
Check the Operation of All Switches157
Check the Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor158
Start Engine, Check Starting Ability, and Observe Exhaust Color at Start-Up and at Normal158
Check Operation of All Controls158
Inspect Cooling Fan Blade159
Check Engine Drive Belt Wear159
Check Air Intake System160
50 Hour / Weekly Service161
Perform All Daily, 10 Hour Service Checks161
Grease Front Attachment Pins161
Grease Upper and Lower Center Pins165
Replace Engine Oil and Filter (after First 50 Hours)165
Replace Hydraulic Full Flow Filter (after First 50 Hours)166
Check Air Conditioner and Alternator Belt Tension (after First 50 Hours)166
Clean Exterior of Radiator, Oil Cooler and Air Conditioner Condenser166
Clean Air Conditioner Outer Filter167
250 Hour / Monthly Service168
Perform All Daily, 10 Hour and 50 Hour Service Checks168
Check Engine Air Intake Precleaner168
Drain Water from Hydraulic Oil Tank168
Turbocharger169
Check Air-Conditioner and Alternator Belt Tension169
Grease Drive Shaft170
Replace Transmission Oil and Filter (after First 250 Hours)170
500 Hour / 3 Month Service173
1,000 Hour / 6 Month Service180
1,500 Hour / 9 Month Service189
2,000 Hour / Yearly Service191
Hour / Six Year Service197
Severe Conditions Maintenance198
Bolt Torque Chart199
Electrical System200
Engine Cooling System202
Handling of Accumulator204
Hydraulic Pressure Checks205
Long Term Storage211
Parking Brake Adjustment212
Tires213
Transportation217
Loading and Unloading217
Summary of Safety Precautions for Lifting218
Troubleshooting219
Engine219
Hydraulic System221
Travel System223
Steering224
Braking225
Electrical System225
Specification227
General Specifications227
Working Range and Dimensions228
Working Capacities230
Approximate Weight of Workload Materials230
Index233

Doosan DL160 - Presentation

Table of Contents

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