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DX235LCR 2018
Doosan DX235LCR 2018 User Manual
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Oper
ation &
Maint
en
anc
e
Manua
l
DX235LCR
Serial Number 5001 and Up
950106-00082DE
September 2018
EXCAVATOR
2
Table of Contents
Default Chapter
5
Table of Contents
5
EC Declaration of Conformity
9
To the Operator of Adoosan Excavator
11
Safety Decals
14
Visibility Information
28
Summary of Safety Precautions for Lifting in Digging Mode
30
Unauthorized Modifications
31
General Hazard Information
31
Before Starting Engine
40
Machine Operation
45
Maintenance
53
Battery
62
Towing
64
Shipping and Transportation
65
Excavator Rated Lift Capacity Tables
66
Operating Controls
77
Component Locations
78
Operator's Area
80
Operational Controls and Panels
82
Instrument Panel
95
Multifunction Gauge and Graphic Information
101
Mode Selector Buttons
107
Setting Main Menu
109
Flow Control
118
Operation Selection Display
120
Heater and Air Conditioner Control Panel
123
Stereo
128
Miscellaneous Electrical Devices
129
Seat Adjustment
131
Ceiling Cover
135
Front Windows
136
Door Side Latch
138
Cabin Storage Compartments
139
Ashtray
139
Sun Visor
140
Hanger
140
Cup Holder
140
Emergency Glass Breaking Tool
141
Miscellaneous Access Covers and Doors
142
Operation
143
To Handle a New Excavator
143
Starting and Stopping the Engine
144
Safety Lever
155
Travel
156
Operating Instructions
163
Operating Precautions
169
Parking Excavator
174
Towing Procedure
175
Hydraulic Attachments (Optional)
176
Adjusting the Pump Flow
181
Lifting Objects
184
Operation under Unusual Conditions
186
Inspection, Maintenance and Adjustment
191
Preventive Maintenance
191
Preliminary Work Machine Setup for Maintenance
194
Table of Recommended Lubricants
196
Fluid Capacities
199
Lubrication and Service Chart
200
Maintenance Intervals
203
Service Item Page
204
10 Hour / Daily Service
205
Grease Boom, Arm and Front Attachment Pins (for First 100 Hours)
205
Check Engine Oil Level
205
Check Level of Hydraulic Oil Tank
206
Check for Leaks in Hydraulic System
207
Check Fuel Level
208
Check for Leaks in Fuel System
208
Check Water Separator & Pre Fuel Filter (Fuel Prefilter) and Drain Water as Required
209
Check Oil Level of Swing Reduction Device
210
Clean Dust Net in Front of Oil Cooler and Intercooler
211
Check Cooling System and Refill as Required
211
Check Level of Window Washer Liquid
212
Inspect Bucket Teeth and Side Cutters for Signs of Wear
212
Inspect Cooling Fan Blade
213
Check Air Intake System
213
Inspect Seat Belt for Proper Operation
213
Inspect Structure for Cracks and Faulty Welds
214
Check Operation of All Switches
214
Check the Operation of Pilot Cutoff Switch
214
Check Operation of All Exterior Lights, Horn and Control Console Indicator and Monitor Lights
215
Check Operation of All Controls
216
50 Hour / Weekly Service
217
Perform All Daily Service Checks
217
Grease Arm and Front Attachment Pins
217
Grease Swing Bearing
218
Drain Water and Sediment from Fuel Tank
219
Check Engine Fan Belt for Cracks, Wear and Correct Tension (after First 50 Hours)
219
Inspect Track Assemblies for Proper Tension and Loose, Worn or Damaged Parts (Links, Shoes, Rollers, Idlers)
219
250 Hour / Monthly Service
220
Perform All Daily and 50 Hour Service Checks
220
Grease Arm and Front Attachment Pins
220
Check Engine Fan Belt Tension
222
Check Engine Fan Belt Wear
223
Change Breaker Filter (Optional)
224
Replace Hydraulic Oil Return Filter (after First 250 Hours)
225
Change Pilot Filter (after First 250 Hours)
225
Inspect Pins and Bushings of Front End Attachments for Signs of Wear
225
Check Fluid Levels in Batteries
225
Inspect for any Loose or Missing Nuts and Bolts
225
500 Hour / 3 Month Service
226
1,000 Hour / 6 Month Service
236
2,000 Hour / Yearly Service
246
Hour / Biennial Service
252
12,000 Hour / 6 Year Service
253
Air-Conditioning System
254
Bucket
255
Electrical System
257
Engine Cooling System
261
Fuel Transfer Pump (Optional)
264
Handling of Accumulator
267
Track Tension
268
Venting and Priming Hydraulic System
270
Long Term Storage
272
Maintenance in Special Conditions
273
Transportation
275
Loading and Unloading
275
Lifting Machine
280
Specification
281
Standard Specification
281
Overall Dimensions
282
Working Range
284
Approximate Weight of Workload Materials
286
Index
289
4
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Doosan DX235LCR 2018 Specifications
General
Engine Make
Doosan
Engine Power
129 kW
Bucket Capacity
1.2 m³
Height
3.05 m
Gross Power
129 kW (173 HP)
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