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Doosan HP5100 - User Manual

Doosan HP5100
175 pages
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Machine Tools
HMC
Maintenance
(HP5100)

Table of Contents

Other manuals for Doosan HP5100

Questions and Answers

  • W
    Willie WalkerAug 1, 2025
    What to do if Overload Alarm #2009 is active on Doosan Sander?
    • J
      John JonesAug 1, 2025
      If the Overload Alarm #2009 is active on your Doosan Sander, try toggling the power off and then on again to release the alarm.
  • N
    Nicole LongAug 5, 2025
    How to recover Arm Home Position on Doosan Sander after power interruption before unclamp or after clamp?
    • S
      Susan MccannAug 5, 2025
      If you experience a power interruption before unclamping or after clamping with your Doosan Sander, use the Reverse Step Control to recover the Arm Home Position.
  • R
    Rebecca FarleyAug 10, 2025
    What to do if power interruption occurs during arm driving before clamp on Doosan Sander?
    • S
      Stephen MccallAug 10, 2025
      If a power interruption occurs during arm driving before clamping on your Doosan Sander, use the Reverse Step Control to recover the Arm Home Position.
  • J
    Jennifer Allen MDAug 13, 2025
    Why is #2065 Alarm activated on Doosan Sander?
    • D
      Donna GibbsAug 14, 2025
      If the #2065 Alarm is activated on your Doosan Sander, it may be because the Cam Follower Bearing is not properly positioned in the center area. Verify the Cam Follower Bearing location, and then release the #2065 Alarm by Origin Initialization from the Servo Drive.
  • J
    Justin StewartAug 18, 2025
    What to do if power interruption occurs during unclamp or right after clamp on Doosan Sander?
    • J
      Julie EvansAug 18, 2025
      If a power interruption occurs during unclamping or right after clamping on your Doosan Sander, use the Reverse Control.
  • V
    vmillerAug 22, 2025
    How to fix Faulty S/W and Dog alignment on Doosan Sander?
    • K
      kimjohnsonAug 22, 2025
      If you have faulty S/W and Dog alignment on your Doosan Sander, reorder the Switch, secure it, and then Initialize.
  • R
    Richard JonesAug 27, 2025
    What to do if Normal S/W and Dog alignment with Faulty Cam Follower on Doosan Sander?
    • J
      Jared Graham Jr.Aug 27, 2025
      If you have normal S/W and Dog alignment but a Faulty Cam Follower on your Doosan Sander, realign the Changer Arm using Inching, reorder the Switch, and then Initialize.

Summary

2001 Emergency Stop PB or LS Off

2002 Main Spindle Servo Alarm

Actions to Resolve

Steps to take for the servo alarm.

2003 Circuit Protector Trip

Troubleshooting Procedures

Procedures to resolve circuit protector trips.

2004 Hydraulic Pump Motor Overload

2005 Hydraulic Pressure Down Alarm

2009 ATC Servo or Inverter Alarm

2010 Spindle Tool Unclamp Command Fault

2015 Spindle Tool Unclamp Alarm

2020 Coolant & Lubricant Pump Overload

3) Troubleshooting Procedures

(1) ATC Manual Operation

Steps for operating the ATC in manual mode.

(2) Canceling AL2065: Arm Home Position

Troubleshooting Steps

Procedures to troubleshoot the AL2065 alarm.

3) ATC Arm Driving Troubleshooting

Case 1 Troubleshooting

Troubleshooting steps for ATC arm driving case '1'.

(2)-5 Case 3: Jammed Machine Troubleshooting

Troubleshooting Process

Process for troubleshooting jammed machines.

2021 Air Pressure Down Alarm

2023 M06 Command Overtime Alarm

Troubleshooting and Recovery

Steps to resolve and recover from M06 command overtime.

(1) Recovery Process for Changer Arm Stop

Spindle Tool Clamp Status Recovery

Recovery steps for arm stop during tool clamp.

2036 Magazine Rotation or Matrix Illegal Position Alarm

2037 M06 Command Illegal Position

2041 APC Overtime Alarm

2042 M61; M62 Command Illegal Position

2048 ATC Door Open

2050 Lubricant Level Low or Pressure Down

2051 Oil Cooling Unit Alarm

2) Troubleshooting Activated Alarms

Common Alarm Codes Troubleshooting

Troubleshooting for common alarm codes.

2052 Filter Change Alarm for TSC Unit

2060 Spindle Tool Clamp;Unclamp Overtime Alarm

2063 ATC Arm Pin Alarm

2064 Waiting Tool Pot Alarm

2065 Changer Arm Position Check Alarm

2073 Pallet or Table Clamp;Unclamp Switch Alarm

2074 ATC Overtime Alarm

2075 ATC Magazine Rotation Over Time Alarm

2077 Waiting Pot & Spindle Tool Number Zero

2080 ATC or APC Interlock Alarm

2081 ATC Magazine Guard Door Open

2084 APC Set-Up Station Door Open

2085 APC Set-Up Location Switch Unpush

2090 Table or Pallet Clamp Alarm

2094 Chip or Screw Conveyor Alarm

2107 Operators Door Open

2118 Operators Door Open Alarm

2120 Y-Z Interference Zone Alarm

2126 APC Up; Down Alarm

2127 APC Changer 180 CW;CCW Alarm

2154 Waiting Pot Clamp Alarm

2155 Tool Magazine Pot Detect Switch Alarm

2158 Waiting Pot Spindle;Magazine Side Command Alarm

2160 APC Pallet Check Switch Alarm

2163 ATC Door Open;Close Alarm

2200 T-code or M06 Commanded Status

Solution Steps

Steps to resolve commanded status issue.

2215 VPF Off of Tool Magazine

Status and Cause

Status and causes of VPF off alarm.

Troubleshooting Steps

Procedures to resolve VPF off alarm.

Doosan HP5100 Specifications

General IconGeneral
BrandDoosan
ModelHP5100
CategoryControl Unit
LanguageEnglish

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