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Doosan P180LE-1 User Manual

Doosan P180LE-1
165 pages
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Operation &
Maintenance Manual
GENERATOR DIESEL ENGINE
P158LE / -1 / - 2 / -S / -III
P180LE / -1 / -S / -II
P222LE / -1 / -S / -II
POWER UNIT DIESEL ENGINE
PU158TI
PU180TI
PU222TI
65.99897-8076C

Table of Contents

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Doosan P180LE-1 Specifications

General IconGeneral
Engine ModelP180LE-1
Number of Cylinders6
Cooling SystemWater-cooled
AspirationTurbocharged
Compression Ratio17.5:1
Fuel SystemDirect injection
Fuel TypeDiesel
Lubrication SystemForced lubrication with gear pump
Coolant Capacity15 L
Power Output180 hp (134 kW) @ 2200 rpm

Summary

Safety Regulations & Engine Specifications

Safety regulations

General safety notes and specific regulations for accident prevention.

Engine Specification

Detailed specifications for generator and power unit engines.

Technical Information

Engines Characteristic

Description of engine characteristics like cooling, block, timing, etc.

Engine lubrication

Details on the force-feed lubrication system and its components.

Engine cooling system

Explanation of the liquid-cooling system and its components.

Troubleshooting

Troubleshooting guide for common engine starting and operation issues.

Engine Starting Impossible

Diagnostic steps for when the engine fails to start.

Engine Overheated

Troubleshooting procedure for engine overheating issues.

Output Insufficient

Diagnosing and resolving issues related to insufficient engine output.

Oil pressure lowered

Steps to take when engine oil pressure is found to be low.

Fuel Consumption Excessive

Identifying causes and solutions for excessive fuel consumption.

Oil Consumption Excessive

Troubleshooting excessive oil consumption and leaks.

Disassembly and Reassembly of Major Components

Engine Disassembly

General procedures and sequence for engine disassembly.

Inspection

Procedures for inspecting various engine components.

Engine Reassembly

General procedures and sequence for engine reassembly.

Commissioning and Operation

Maintenance and Care

Routine maintenance tasks for the engine.

Maintenance of Major Components

Fuel Injection System

Details on the fuel injection system, including governor.

System troubleshooting

Troubleshooting steps for inoperative or unsatisfactory governor system performance.

Injection pump calibration

Calibration data and procedures for injection pumps.

Trouble cause diagnosis and remedy

Diagnosing and remedying common turbocharger issues.

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