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General| Engine Model | P222LE-II |
|---|---|
| Aspiration | Turbocharged |
| Fuel System | Direct Injection |
| Fuel Type | Diesel |
| Engine Type | 4-Cycle Diesel |
Technical data for P158LE, P180LE, and P222LE series generator engines.
Technical data for PU158TI, PU180TI, and PU222TI series power unit engines.
Flowchart for diagnosing and resolving engine starting problems.
Diagnostic flowchart for engine overheating issues, covering cooling and fuel units.
Diagnostic flowchart for engine output issues, covering engine, fuel, and other factors.
Diagnostic flowchart for diagnosing and resolving low engine oil pressure issues.
Diagnostic flowchart for excessive fuel consumption, including use conditions and causes.
Diagnostic flowchart for excessive oil consumption, including causes and remedies.
Diagnostic flowchart for diagnosing and resolving engine knocking issues.
Diagnostic flowchart for battery discharge problems, covering battery, wiring, and generator.
Summary of causes and remedies for starting difficulties, idle operation, and output issues.
Summary of causes and remedies for engine noise and excessive fuel consumption.
Summary of causes and remedies for oil consumption and oil leaks.
General procedures and preparation steps for disassembling engine components.
Covers the disassembly of specific engine parts like oil level gauge, engine oil, and cooling fan.
Details disassembly procedures for the alternator, vibration damper, and oil filter assembly.
Covers disassembly of cooling water pump, starting motor, fuel filter, and injection pipe.
Details disassembly procedures for the oil cooler assembly, turbocharger, and intercooler.
Covers disassembly of the exhaust manifold, intake manifold, and flywheel housing cover.
Details disassembly of fuel injection pump, cylinder head cover, nozzle holder, and rocker arm.
Covers disassembly of the cylinder head, oil pan, and oil pump.
Details disassembly procedures for pistons, front oil seal holder, and flywheel.
Covers disassembly of the flywheel housing, and crankshaft.
Details disassembly of camshaft and tappet, oil spray nozzle, and cylinder liner.
Instructions for cleaning, inspecting, and performing hydraulic tests on the cylinder block.
Procedure for measuring cylinder liner diameter and checking for wear.
Inspection of cylinder head for cracks, damage, and distortion.
Includes measuring valve and valve guide dimensions and inspecting valve seats.
Details inspection of valve springs, and assembly of the cylinder head.
Covers valve seat thickness, angle, and disassembly/assembly procedures.
Inspection and measurement of rocker arm bracket and rocker arm components.
Details inspection of tappet, push rod, and rocker arm reassembly.
Procedures for inspecting camshaft axial end play, visual check, and cam lobe height.
Covers measuring camshaft bearing diameter, clearance, and run-out.
Inspection and measurement of crankshaft journals and pins, including bearing types.
Details measurement of crankshaft run-out and inspection of crankshaft/connecting rod bearings.
Covers utilization of cylinder gauge for bearing measurements and connecting rod bolt torque.
Details plastic gauge utilization for oil clearance measurement and crankshaft end play.
Piston disassembling, inspection for wear, and measurement of piston outside diameter.
Covers measurement of cylinder bore, piston ring, and ring groove gap clearance.
Details piston side clearance, piston pin measurements, and connecting rod bush clearance.
Covers connecting rod distortion, wear amounts, and piston reassembling procedures.
Includes water temperature inspection and injection nozzle disassembly procedures.
Details inspection of disassembled parts, nozzle reassembly, and pressure testing.
Steps for cleaning parts, arranging tools, and preparing service materials for engine assembly.
Covers reassembly of oil spray nozzle, tappet, and crankshaft wear ring.
Details crankshaft bearing and cap bolt tightening procedures, and crankshaft rotation check.
Covers camshaft installation, flywheel housing gasket, and bolt tightening.
Details tacho sensor installation, flywheel ring gear heating, and flywheel installation.
Covers oil cooler, starting motor, and piston assembly with ring gap adjustment.
Details connecting rod bolt tightening procedures and checking for play.
Covers front oil seal holder and vibration damper installation.
Details oil pump, oil pan, and cylinder head assembly procedures.
Covers cylinder head bolt tightening order and nozzle installation.
Details rocker arm installation, valve clearance checking, and cylinder head cover installation.
Covers fuel injection pump installation, timing checks, and adjustments.
Details injection timing adjustment procedures and flywheel housing cover installation.
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