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Doosan XP825WCU-T4i User Manual

Doosan XP825WCU-T4i
114 pages
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XP825WCU-T4i (E47)
COMPRESSOR MODELS
Doosan Infracore Portable Power
1293 Glenway Drive
Statesville, N.C. 28625
DoosanPortablePower.com
Book: 46559964 (2-3-2012) Rev A
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this compressor.
OPERATION and MAINTENANCE
HP750WCU-T4i (E48)
MANUAL

Table of Contents

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Doosan XP825WCU-T4i Specifications

General IconGeneral
BrandDoosan
ModelXP825WCU-T4i
CategoryAir Compressor
LanguageEnglish

Summary

Foreword

Foreword Information

Details the manual's proprietary nature and scope.

Safety

General Safety Precautions

General safety warnings and operational guidelines.

Compressed Air Safety

Hazards and safe handling procedures for compressed air.

Exhaust System and Materials Safety

Safety for exhaust gases, hot surfaces, and hazardous materials.

Battery and Radiator Safety

Safety precautions for handling batteries and hot radiators.

Transport Safety

Guidelines for safely loading, towing, and securing the compressor.

Decal Information

Explanation of hazard warning decals and their meanings.

Noise Emission

Noise Emission Control

Noise control regulations and tampering prohibitions.

Maintenance Log and Warranty

Forms for recording maintenance and noise emission warranty details.

Maintenance Schedule for Noise Control

Schedule of tasks for maintaining noise control features.

General Data

General Data Information

Technical specifications for compressor and engine models.

Service Parts and Specifications

Lists part numbers, maintenance kits, and physical specifications.

Operating Instructions

Control Panel Overview

Description of gauges and controls on the main panel.

ViewPort Navigation and Screens

How to navigate and interpret information on the ViewPort display.

Lifting and Towing Procedures

Guidelines for safely lifting and towing the compressor.

Setting Up the Compressor

Procedures for positioning and preparing the compressor for operation.

Compressor Mounting and Connections

Instructions for mounting and connecting service air lines.

Air Hose Restraint Installation

Proper installation of safety devices for air hoses.

Before Starting Procedures

Steps for preparing the compressor before starting.

Starting Procedures

Step-by-step guide for starting the compressor.

Normal Operation and Stopping

Explanation of loaded/unloaded operation and shutdown procedures.

Decommissioning

Procedures for safely decommissioning the compressor.

Maintenance

General Information

Overview of periodic maintenance requirements.

Maintenance Precautions

Safety steps to follow before performing any maintenance.

Maintenance Precautions on Running Compressor

Safety steps to follow before maintenance on a running compressor.

Maintenance Schedule

Detailed schedule of required maintenance tasks and intervals.

Scavenge Line and Compressor Oil Filter Maintenance

Procedures for maintaining the scavenge line and oil filter.

Compressor Oil Separator and Heat Exchanger Maintenance

Procedures for oil separator and heat exchanger maintenance.

Air Filter Element Maintenance

Instructions for replacing air filter elements.

System Component Maintenance

Maintenance for ventilation, fuel, and air intake systems.

Electrical System and Battery Maintenance

Maintenance for electrical components and battery.

Lubrication and Running Gear Maintenance

Lubrication procedures and running gear maintenance.

Portable Compressor Oil Chart

Recommended compressor oils based on operating conditions.

Troubleshooting

Troubleshooting Introduction and Methods

Guide to understanding and using the troubleshooting chart.

Troubleshooting Chart

Lists common problems, their causes, and recommended corrections.

Diagnostic Codes

Explanation of compressor and engine diagnostic codes.

Engine Diagnostic Codes - Cummins Engine

Detailed list of Cummins engine diagnostic codes and their meanings.

Options

IQ System Overview and Operation

Description of the IQ System's functionality and low ambient operation.

IQ System Configuration

Diagram and explanation of IQ System setup.

IQ System Maintenance

Daily, weekly, and yearly maintenance for the IQ System filters.

Filter Replacement

Procedures for replacing IQ System filter elements.

Dual Pressure Regulation Control

Explanation of the optional dual pressure control valve.

Revision History

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