Dover MARATHON RamJet RJ-225 - User Manual

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RamJet

Stationary Compactor

RJ-225, RJ-225 ULTRA, RJ-225HD, RJ-275, RJ-275XHD, RJ-325,

RJ-325HD, RJ-400 ULTRA, RJ-450, RJ-500, RJ-500HD, RJ-550

WITH SIDE-MOUNT AND REMOTE POWER UNIT CONFIGURATIONS

OPERATION, SERVICE, AND INSTALLATION

ISSUED MARCH 2022

CUSTOMER NAME: ____________________

SERIAL NUMBER: ____________________

COMPACTION & RECYCLING SOLUTIONS

0016-RJS-0322

Main Page

Important Safety Notice2
Table of Contents3
Section 1 General Information7
Introduction8
Preface9
Hazard Symbols and Definitions9
Lock-Out/Tag-Out Instructions10
Restoring Service11
Specifications for Stationary Compactors12
Service/Parts Assistance13
Guards and Access Covers13
Grease Lubrication Recommendation13
Recommended Oils13
Warning Decals on the Unit14
Decal Care15
Hydraulic Symbols17
Electrical Symbols19
Section 2 Installation21
Contact Information22
Concrete Pad Requirements23
Anchoring and Weldment of Skids to Anchor Plates24
Steel Installation Procedures25
Electrical & Hydraulic Installation26
Through the Wall Power Unit Installation27
List of Material27
Section 3 Operation29
Contact Information30
Compactor Pre-Operation Instructions31
Controls for Standard Units (Including Regen)32
Operating Instructions for RJ32533
Operating Instructions for Standard Units (Including Regen)34
Operating Instructions - Photoelectric Cycle Controls35
Optional Controls for All Units36
Section 4 Service37
Contact Information38
Compactor Lock-Out/Tag-Out Instructions39
Periodic Maintenance41
Maintenance Schedule Form42
Compactor Clean-Out Procedure43
Limit Switch Adjustment, Standard44
Limit Switch Adjustment, Regen45
Pressure Settings Instructions, Limit Switch-Shifted46
Pressure Settings Chart, Limit Switch-Shifted47
Pressure Settings Instructions, Regenerative48
Pressure Settings Chart, Regenerative49
Pressure Gauge Readings for Compactors50
Cylinder Replacement, Motor Warranty51
Principles of Operation52
Fuses, Circuit Breaker, & Wire Size Charts53
PLC Maintenance - Layout & Description55
PLC Maintenance - Multicycle Counter Selection56
PLC Ram Stop Forward Option56
PLC Maintenance - Auto Shutdown Timer Selection57
PLC Maintenance - Forward/Reverse Timer Adjustment57
Power Unit - Standard 10 HP58
Power Unit - Standard 10 HP Parts List59
Power Unit - Standard 15 HP60
Power Unit - Standard 15 HP Parts List61
Remote Power Unit - Standard62
Remote Power Unit - Standard Parts List63
Remote Power Unit - Regen64
Remote Power Unit - Regen Parts List65
Hydraulic Schematic - Direct Operated Control Valve66
Hydraulic Schematic - Pilot Operated Control Valve67
Hydraulic Schematic - Regen68
Hydraulic Schematic - Regen RJ-275XHD69
Hydraulic Schematic - Regen69
Hydraulic Schematic - Regen RJ-500HD71
Electrical Schematic72
Troubleshooting Chart73
Section 5 Replacement Parts75
Contact Information76
Parts List & Interchangeability77
Typical Panel Box Configuration80
Decal Parts List81
Decal Placement for83
Decal Placement for RJ-225 & RJ-225HD84
Decal Placement for RJ-225 Ultra86
Decal Placement for RJ-27588
Decal Placement for RJ-275XHD90
Decal Placement for RJ-325 & RJ-325HD92
Decal Placement for RJ-400 Ultra94
Decal Placement for RJ-45096
Decal Placement for RJ-55098
Decal Placement for RJ-500 & RJ-500HD100
Decal Placement for Remote Power Units102
Decal Placement for Optional Loading Configurations103
Decal Images105
Index109

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Dover MARATHON RamJet RJ-225 Specifications

General

Brand	Dover
Model	MARATHON RamJet RJ-225
Category	Trash Compactor
Language	English

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