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Dover Marathon RAMJET Signature Series User Manual

Dover Marathon RAMJET Signature Series
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OPERATION, MAINTENANCE,
AND INSTALLATION
MANUAL
FOR
RJ-88SC RJ-100SC
RJ-250SC RJ-250SC Ultra
Includes HT (Hydraulic Tailgate) Units and
SL (Streamline, Liquid Removal) Units
SELF-CONTAINED
COMPACTOR CONTAINER
Marathon Equipment Co. OMI Manual No. 0018 Rev. 1/11

Table of Contents

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Dover Marathon RAMJET Signature Series Specifications

General IconGeneral
BrandDover
ModelMarathon RAMJET Signature Series
CategoryTrash Compactor
LanguageEnglish

Summary

Introduction

Specifications

Pre-Operation Instructions

Control Panel

Control Description

Detailed explanation of each component on the compactor's control panel.

Operating Instructions - Standard Models

Manual Override Instructions (Ram Stop Rear Only)

Procedures for manually moving the ram when it is stopped in any position.

Operating Instructions - Photoelectric Cycle Control

Optional Controls

Decals

Warning Decal Requirements

Information on maintaining essential warning decals for operator safety and compliance.

Decals Placement

Decal Images

Decals - Optional Loading Configurations

Decals - Hydraulic Tailgate Units

Lock-Out & Tag-Out Instructions

Instructions

Step-by-step guide for safely de-energizing equipment before maintenance.

Electrical Lock-Out/Tag-Out

Safety procedures for de-energizing electrical components, especially the motor control panel.

Hydraulic Lock-Out/Tag-Out

Procedures to relieve stored hydraulic energy for safe maintenance.

Periodic Maintenance

Monthly Checks

Regular monthly inspections of hoses, conditions, oil levels, and lubrication points.

Three Month Maintenance

Tasks to perform every three months, including controls, hoses, and hinges.

Annual Lubrication

Annual lubrication of electric motor bearings as per manufacturer instructions.

Hydraulic Filter Maintenance

Guidelines for cleaning and replacing the hydraulic filter to ensure system performance.

Procedures

Pressure Setting Instructions

Steps for correctly setting hydraulic pressure relief valves for optimal operation.

Principles of Operation

Standard System Operation

Explanation of the 5 hp and 10 hp standard system's hydraulic ram operation sequence.

Cylinder Removal Instructions

Step-by-step guide for safely removing and installing hydraulic cylinders.

Tailgate Seal Replacement

Charts

Fuses and Circuit Breakers

Table detailing fuse and circuit breaker sizes for various motor configurations.

Charts

Wire Size Specifications

Chart for selecting appropriate wire sizes based on motor size, voltage, and distance.

Motor Starters and Heater Elements

Cross-reference chart for motor starter and heater element part numbers by brand.

Typical Panel Box Configuration

PLC Maintenance - Layout & Description

PLC Maintenance - Continued

Multicycle Counter Selection

Steps to select and configure the multi-cycle counter for automated operation.

Ram Stop Position Selection

Instructions for changing the ram's stop position between forward and rearward movement.

Timer Adjustment

Procedure for adjusting the extend and retract timer settings for the compactor ram.

Power Unit - Standard 5 HP (MECO)

Power Unit - Standard 5 HP Parts List (MECO)

Power Unit - Dry 10 HP (MECO)

Power Unit - Dry 10 HP Parts List (MECO)

Power Unit - Dry 10 HP (Non MECO)

Power Unit - Dry 10 HP Parts List (Non MECO)

Power Unit - Submerged 10 HP (Non MECO)

Power Unit - Submerged 10 HP Parts List (Non MECO)

Hydraulic Schematic - Typical (Cycon)

Troubleshooting Chart

Troubleshooting Chart

Concrete Pad Requirements

Concrete Pad Specifications

Recommended dimensions, strength, and placement for the compactor's concrete foundation.

Container Guide Installation

Instructions for anchoring optional container guides to the concrete pad.

Steel Installation Procedures

Dock Installation Guidelines

Procedures for installing the compactor adjacent to a dock, including transition sections.

Chute-Fed Installation

Specific requirements for compactor installation via a through-the-wall chute system.

Decal Placement Check

Ensuring all required decals are correctly placed as per Operation section.

Electrical & Hydraulic Installation

Grounding Instructions

Essential safety guidelines for properly grounding the compactor equipment.

Remote Power Pack Installation

Steps for installing and connecting a remote power unit for the compactor.

Electrical & Hydraulic Installation

Pushbutton Control Panel Setup

Guidelines for installing and positioning the remote pushbutton control panel.

Electrical Connections

Connecting power lines, determining wire size, and setting disconnect amperage.

Start-Up Instructions

Procedures for initial start-up, including checking oil levels and pump rotation.

Through-The-Wall Power Unit Installation

Hauler Instructions - General

Door/Latch Operation

Hydraulic Tailgate Operation (For Optional HT Units)

Hydraulic Tailgate Operation (For Optional HT Units)

Using the Maintenance Bar

Instructions on how to properly use the maintenance bar for hydraulic tailgate safety.

Liquid Removal - (For Optional SL Units)

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