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Dover Markem-Imaje 5000 Series User Manual

Dover Markem-Imaje 5000 Series
67 pages
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operation guide
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Dover Markem-Imaje 5000 Series Specifications

General IconGeneral
BrandDover
ModelMarkem-Imaje 5000 Series
CategoryPrinter
LanguageEnglish

Summary

Section 1 General Information

Welcome to the Model 5200/5400

Introduction to the 5000 Series case coders and their Touch Dry ink technology.

What's in this Guide?

Overview of the topics covered in this operation guide.

Related Documentation

Lists other documents in the Model 5200/5400 documentation set.

Before You Begin

Prerequisites and assumptions before operating the coder.

Glossary

Definitions of technical terms used throughout the manual.

Safety Information

General safety precautions and hazard warnings for the coder.

Certification

Details the standards and specifications the coder meets.

Automatic Startup

Information regarding automatic packaging machine startup and its implications.

Safety Labels

Explains the meaning and purpose of various safety labels on the coder.

Location of Safety Labels

Illustrates the placement of safety labels on the coder's front and rear.

Foreseen Use

Describes the intended industrial applications for the Model 5200/5400 coder.

Misuse

Details improper uses of the coder and potential consequences.

Training Programs

Information on operator qualification and Markem-Imaje training courses.

Label and Symbol Identification

Identifies and explains various labels and symbols found on the coder.

Removal from Service

Step-by-step instructions for safely removing the coder from operation.

Section 2 Basic Operation

Basic Components

Identifies and describes the main parts of the coder system.

The Power Switch

Location and function of the coder's power switch.

Powering On the Coder

Procedure for starting up the Model 5200/5400 coder.

Powering Off the Coder

Procedure for safely shutting down and powering off the coder.

User Interface Module

Overview of the display, keypad, and LEDs for operating the coder.

LED Indicators

Explains the meaning and status of the STATUS, INK, and FAULT LEDs.

Navigation

How to navigate through menus using the keypad and function keys.

Menu Functions

Describes how to interact with menu elements like pointers and selections.

Function Keys

Explains the role of F1, F2, F3, and F4 keys in menu operations.

ENTER and EXIT Keys

Details the function of the ENTER and EXIT keys for menu navigation.

START and STOP Keys

How to start and stop the printing process using the respective keys.

Directional Arrow Keys

Usage of arrow keys for navigating fields and menus.

Select Characters Dialog Box

How to select characters for text input using the display and keypad.

Using the Keyboard

Instructions for using an optional external keyboard with the coder.

The Printhead

Description of the printhead components and connections.

Jet Test and Purge Buttons

Function and location of the Jet Test and Purge buttons.

Printhead Status

Interpreting the status of the printhead via LED indicators.

Section 3 Printing

Powering on the Coder

Step-by-step guide to powering up the marking coder.

The Top Level Menu

Information displayed on the main screen and available functions.

Selecting a Job

Process for choosing and preparing a print job for execution.

Previewing a Job

How to view print job images before starting production.

Production Printing

Conditions and steps required to begin printing on the packaging line.

Adding Ink

General precautions and procedures for adding ink to the coder.

Adding an Ink Bottle

Instructions for inserting an ink bottle into the coder's chamber.

Adding an Ink Block

Instructions for inserting ink blocks into the coder's slots.

Making Adjustments

Overview of adjustable parameters for the coder.

Setting the LCD Contrast

How to adjust the display brightness and contrast settings.

Setting the Registration

Adjusting print position on the package for accurate placement.

Database Management

Managing print job files stored on the host computer.

Section 4 Cleaning and Care

Daily Cleaning of the Printhead

Procedures for daily cleaning to ensure printhead reliability and quality.

Purging

Process for clearing air and ink from the jet array.

Jet Testing

Procedure to verify proper operation of all ink jets.

Wiping

Guidelines for wiping the jet array under specific conditions.

Cleanup

Procedures for cleaning the coder and protecting it during washdowns.

Section 5 Troubleshooting

Troubleshooting Guidelines

General advice for resolving issues not detailed in the guide.

Signal Lights

How LED indicators and signal towers provide status information.

LED Indicators on the Print Station

Interpretation of status, ink, and fault LEDs on the user interface.

Signal Tower Lights

Correlating signal tower lamps to coder status LEDs.

LED Indicator on the Printhead

Understanding the LED status on the printhead itself.

Unreadable Display

Troubleshooting steps for adjusting display contrast.

Beep Due to Open Ink Door

How to handle beeping alerts related to the ink door.

The Purge Button Does Not Function

Explains limitations on consecutive purges and required refilling.

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