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DT SWISS CLASSIC - User Manual

DT SWISS CLASSIC
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CLASSIC WHEELS
TECHNICAL MANUAL
V2022.09

Questions and Answers

  • M
    Mary HigginsAug 19, 2025
    Why does my DT SWISS Bicycle Accessories wheel feel soft?
    • C
      Carla MatthewsAug 19, 2025
      A DT SWISS Bicycle Accessories wheel might feel soft due to several reasons: the maximum permissible system weight may be exceeded, spoke tension might be off, or the clamping in the bike might be insufficient. To resolve this, check if the system weight is within limits and replace the wheels if it’s exceeded. Also, verify and correct the spoke tension if needed, and ensure the axle or quick release is tightened adequately.
  • M
    Mark BeckAug 21, 2025
    What to do if my DT SWISS Bicycle Accessories freewheel is jammed or blocked?
    • A
      Anna WillisAug 21, 2025
      If your DT SWISS Bicycle Accessories freewheel is jammed, it could be due to a few reasons. A spacer might have been forgotten during assembly, or it could have been compressed by overtightening the thru axle. An end cap that doesn't fit could also cause this issue, such as using Shimano end caps on a SRAM XD freewheel. Finally, there might be defects on the hub body, the freewheel itself, or one of the end caps. If the spacer is shorter than 15.4 mm, it should be replaced. Check all parts for defects and replace any parts that are damaged.
  • D
    Debra CoffeyAug 23, 2025
    Why do my DT SWISS Bicycle Accessories nipples loosen?
    • R
      robert25Aug 23, 2025
      DT SWISS Bicycle Accessories nipples might loosen if the maximum permissible system weight is exceeded. Consider rebuilding the wheel with new PL nipples or using Spoke Freeze.
  • R
    Rebecca WashingtonAug 26, 2025
    Why is my DT SWISS Bicycle Accessories hub making noise?
    • X
      xbowmanAug 26, 2025
      A DT SWISS Bicycle Accessories hub might make noise if the ball bearings are worn out. Replacing the ball bearings should resolve this issue.
  • J
    jasonwalkerAug 28, 2025
    What causes axial play in my DT SWISS Bicycle Accessories hub?
    • J
      John RogersAug 28, 2025
      Axial play in a DT SWISS Bicycle Accessories hub can be caused by ball bearings that were not mounted correctly or ball bearings that are worn out. Replacing the ball bearings should fix the issue.
  • B
    Bobby WrightAug 30, 2025
    What to do if my DT SWISS Bicycle Accessories wheel jams when tightening the quick release?
    • J
      James JonesAug 30, 2025
      If your DT SWISS Bicycle Accessories wheel jams when tightening the quick release or axle, it's likely due to a slammed spacer in the hub. Replace the spacer to resolve this issue.
  • J
    Jamie HerreraSep 1, 2025
    How to fix creaking noises from spoke crossings on my DT SWISS Bicycle Accessories?
    • P
      Patricia HamiltonSep 1, 2025
      Creaking noises from spoke crossings in your DT SWISS Bicycle Accessories are caused by friction of the spokes at crossing points. Lightly grease or oil the crossing points as a short-term solution.
  • C
    cturnerSep 4, 2025
    Why is my DT SWISS Bicycle Accessories freewheel body rotating with difficulty?
    • D
      Danielle FoleySep 4, 2025
      If your DT SWISS Bicycle Accessories freewheel body rotates with difficulty, it could be due to worn-out ball bearings in the freewheel body or a broken stop of the cassette on the freewheel body. Replace the freewheel body to resolve this.
  • Z
    zedwardsSep 6, 2025
    What causes notches from the cassette on the DT SWISS Bicycle Accessories freewheel body?
    • S
      Shannon BeanSep 6, 2025
      Notches from the cassette on the DT SWISS Bicycle Accessories freewheel body occur when the steel cassette works itself into the alloy web of the freewheel body. Remove the notches using a file.
  • M
    Mr. Ryan McbrideSep 8, 2025
    How to fix air loss with TL setup on my DT SWISS Bicycle Accessories?
    • K
      kylewelchSep 8, 2025
      If you're experiencing air loss with your TL setup on your DT SWISS Bicycle Accessories, it's likely that the TL Tape is perforated or damaged. Apply new TL Tape to solve this issue.

Summary

GENERAL

1.1 VALIDITY

Manual validity and product design specifications.

1.2 SAFETY

Classification of safety instructions: Danger, Caution, and Note.

1.3 TARGET GROUP

Identifies intended users for the technical manual.

1.4 LAYOUT

Information on manual structure, cover page, and footer.

1.5 DT SWISS MANUAL CONCEPT

Defines types of DT Swiss manuals: User and Technical.

1.6 GENERAL MAINTENANCE INFORMATION

Guidelines for greasing, cleaning, and using tools for maintenance.

1.7 ENVIRONMENTAL PROTECTION

Instructions for waste disposal and environmental compatibility.

1.8 EXCLUSION OF LIABILITY

User liability for damage due to improper maintenance.

1.9 WARRANTY

Information on warranty conditions and where to find them.

CONVERTING THE END CAPS

2.1 CONVERTING THE END CAPS ON THE FRONT WHEEL

Step-by-step guide for converting end caps on the front wheel.

2.2 CONVERTING THE END CAPS ON THE REAR WHEEL

Step-by-step guide for converting end caps on the rear wheel.

HUB MAINTENANCE

3.1 SERVICE INTERVALS

Recommended maintenance and care schedule for hubs.

3.2 SAFETY

Critical safety warnings regarding maintenance and spare parts.

3.3 MAINTENANCE OF THE REAR WHEEL HUB WITH RATCHET SYSTEM

Detailed maintenance for rear wheel hubs with ratchet system.

MAINTENANCE OF THE WHEEL

4.1 SERVICE INTERVALS

Recommended maintenance intervals for wheel components.

4.2 SAFETY

Critical safety warnings for wheel maintenance and spare parts.

4.3 PHR SYSTEM: BASICS

Explanation and mounting of the DT Swiss PHR system.

4.4 REPLACING A SPOKE

Procedure for replacing a spoke on a DT Swiss wheel.

TROUBLE SHOOTING

5.1 TROUBLE SHOOTING HUBS

Common hub issues, their reasons, and solutions.

5.2 TROUBLE SHOOTING WHEELS

Common wheel issues, their reasons, and solutions.

TECHNICAL DATA

6.1 SPOKE TENSION

Technical data for permissible spoke tension.

6.2 TOLERANCES

Technical data for wheel runout and dish tolerances.

DT SWISS CLASSIC Specifications

General IconGeneral
BrandDT SWISS
ModelCLASSIC
CategoryBicycle Accessories
LanguageEnglish

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