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Dukane 5000 Series - User Manual
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.dukane.com/us
Dukane IAS, LLC • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797
-
4900 • F
AX (630) 797
-
4949
Dukane
Part
No.
403 - 589- 01
Linear Vibration W
e
lder
5000 Series
Model VW - 5300 / 5500 / 5700 / 5900 / 5960
Model VW - 5700 / 5900 / 5960 - LPT
User's Manual
ISO 9001:2000
Dukane products ar
e manufactured
in ISO register
ed facilities
2
Table of Contents
Main Page
Linear Vibration Welder
5
Table of Contents
5
Section 1- Introduction
7
Section 2 - Health and Safety
13
Section 3
21
Section 3 - Installation
21
Unpacking
23
Welder Placement
23
AC Power
25
Compressed Air
27
Hydraulic Drive
28
Section 4
31
Section 4 - Display and Controls
31
Control Panel Layout
33
Operational Switches
35
Light Curtain
36
AC Utility Outlet
37
Vacuum On/Off Button
37
Section 5
39
Section 5 - Normal Weld Cycle
39
Parts Loaded
41
Initiate Weld Cycle
41
Access Door Closes
41
Clamping Phase
42
Welding Phase
42
Hold Phase
42
Release Phase
43
Parts Removed
43
Section 6
45
Section 6 - Touch Screen
45
Introduction
47
Screen Layout
47
Button Appearance
48
Making Selections
50
Virtual Keyboard and Keypad
51
Top Button Bar - Quick Look
52
Side Button Bar - Quick Look
53
Logging in and out
55
Operation
59
Run Mode
59
Setup Mode
60
Operate Screen
61
Setup Screen
68
Tool Setup Screen
78
Utilities Screen
84
I/O Table
95
Alarms Table
97
Touch Screen Banner
105
Section 7
107
Section 7 - Tooling Installation
107
Initial Machine Startup
109
Inspection
109
Apply Power
109
Hydraulic System
109
Initiate HOME Procedure
110
Install Tooling Assembly
111
Position Upper and Lower Tooling
111
Torque Mounting Bolts
112
Final Tooling Prep
112
Tune Drive to Tooling
112
Upper and Lower Tooling Bolt Patterns
114
Section 8
123
Section 8 - Machine Operation
123
Machine Startup
125
Selecting a Setup File
126
Load an Existing File
126
Programming a New File
126
Set Limits
126
Starting a Weld Cycle
127
Stopping the Weld Cycle
128
E-STOP Buttons
128
Light Curtain
128
Resetting the Machine
128
Section 9
129
Section 9 - Optimizing Performance
129
Welding Parameters
131
Weld Distance
131
Weld Amplitude
132
Weld Force
132
Hold Force
132
Weld Time
133
Hydraulic Flow
133
Pneumatic Pressure
133
Pneumatic Flow
133
Section 10
135
Default Chapter
135
Section 10 - Troubleshooting
135
Electronic Control
137
PLC Battery Backup
137
PLC Status Leds
137
Electrical Power
139
Internal Fuses
139
Circuit Breaker
139
Alarm Messages
139
Hydraulic Overload
139
Drive Alarms
140
Hydraulics
141
Lift Table Moves too Slowly
141
Lift Table will Not Move
141
Common Faqs
142
Section 11
145
Default Chapter
145
Section 11 - Maintenance
145
Touch Screen Display
147
Pneumatic System
147
Compressed Air Filter
147
Moisture Trap
147
Hydraulic System
148
Hydraulic Pressure
148
Hydraulic Fluid Level
148
Hydraulic Fluid Change
148
Back Pressure Gauge
149
Mechanical System
150
Grease Fittings
150
Tooling Care
150
Section 12 - Contacting Dukane
151
Section 13 Specifications
155
Section 13 - Specifications
155
Tooling Specifications
157
Weights, Dimensions
158
Operating Environment
160
Power Requirements
161
AC Power
161
Compressed Air
161
Space Requirements Drawings
162
Regulatory Agency Compliance
167
Section 14 Appendices
169
Section 14 - Appendices
169
Appendix A, Parts List
171
Vw5300
171
Vw5500
172
Vw5700
174
Vw5900
175
Vw5960
177
Index
181
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Dukane 5000 Series Specifications
General
Brand
Dukane
Model
5000 Series
Category
Welding System
Language
English
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