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Dukane
Welding System
iQ Series
Dukane iQ Series User Manual
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Intelligent Assembly
Solutions
www
.dukane.com/us
ISO 9001:2008
Dukane products ar
e manufactured
in ISO register
ed facilities
Dukane Intelligent Assembly Solutions • 2900 Dukane Drive • St. Charles, Illinois 60174 USA • TEL (630) 797–4900 • F
AX (630) 797–4949
Dukane Part No. 403–586-02
iQ
Series
UL
TRASONIC P
RESS S
Y
ST
EM
LE
User's Manual
AUTOMA
TED
HAND PROBE
PRESS
2
Table of Contents
Page IV
5
Table of Contents
5
Section 1- Introduction
9
General User Information
11
Press System Overview
12
Key Generator Features
12
Section 2
13
Section 2 - Health and Safety
13
General Considerations
15
Plastics Health Notice
16
Electrical Safety
16
Domestic Power Grounding
17
International Power Grounding
17
Lifting the Equipment
18
Section 3
19
Section 3 - Installation
19
Before Installation
21
Lockout/Tagout Devices
21
Utilities
22
Placement
22
Rear Panel Layout Overview
25
RFI Grounding
35
Connecting Generator Cables
36
Installing the Press System
37
Installing the Press Without Machine Base
38
Press Height Adjustment
38
Installing the Thruster
39
Connecting Press Cables
40
Flange Template
43
Section 4
45
Section 4 - Controls
45
Generator Front Panel Controls
47
System Operating Mode Keys
48
Navigation Keys
49
Soft Keys Bordering the Display
49
Hot Keys
50
System Power Output Level
51
Power on Light
51
Screen Basics
52
Press Controls
54
Manual Thruster Controls
54
Press Ergonomic Base
58
Thruster Indicators
58
Section 5
61
Section 5 - Operation
61
Overview
63
Generator Start-Up Sequence
63
Stopping the Weld Cycle
64
Using the Menus
65
Amp
66
Pre-Weld
68
Weld
72
Post-Weld
74
Limits
75
Setups
77
Operate
80
Live
82
Using the INFO Menus
83
Alarms
91
Section 6
93
Section 6 - Options
93
Overview
95
Power Inlet Options
96
Press Interface Module
98
Hydraulic Speed Control
99
Distance Encoder
101
Section 7
105
Section 7 - Acoustic Stack/Fixture Setup
105
Overview
107
Stack Description
108
Changing Stack Components
109
Stack Removal
109
Stack Disassembly
110
Removing a Detachable Tip
110
Stack Assembly and Torque Values
111
Installing a Detachable Tip
112
Installing the Stack
112
Fixture Installation
113
Fixture Alignment
113
Fixture Leveling
114
Section 8 - Stack Maintenance
117
Inspection of the Acoustic Stack Components
119
Reconditioning Stack Components
120
Section 9
123
Section 9 - Troubleshooting
123
Overview
125
Primary Weld Characteristics
125
End of Limit Switch
125
Welding
126
Insertion
133
Stacking
136
Staking
136
Continuous Welding
139
Section 10 - System Maintenance
141
Press/Thruster Six-Month Periodic Maintenance
143
Section 11 - Contacting Dukane
145
Section 12 - Specifications
149
Outline Drawings
151
Weights, Dimensions, Operating Environment
157
Compressed Air Requirements
158
AC Power Requirements
158
Interpreting the Model Number Codes
159
Replacement Parts List
161
Regulatory Agency Compliance
162
Section 13 - Appendices
163
Appendix A List of Figures
165
Appendix B List of Tables
169
Section 14 - Index
171
Other manuals for Dukane iQ Series
Quick Start Guide
30 pages
Operating Instructions
4 pages
Application Note
16 pages
5
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Dukane iQ Series Specifications
General
Brand
Dukane
Model
iQ Series
Category
Welding System
Language
English
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