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Duplo DB-200 - User Manual

Duplo DB-200
69 pages
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Instruction Manual
PERFECT BINDER
MODEL: DB-280, DB-200, DB-660, DB-700
Duplo Taiwan Corporation
TEL:886-2-27212117 FAX:886-2-27211669
8F., NO.2, SEC.4, CHUNG HSIAO E.RD., TAIPEI,TAIWAN

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Summary

Safety Instructions

General Safety Regulations

General safety rules and warnings for machine operation and handling.

Safety Regulations

Detailed safety guidelines for machine operation, environment, and personal conduct.

Warranty Information

Outlines the terms and conditions of the product warranty.

Warning Plates

Explanation of warning symbols used on the machine for safety awareness.

Safety Sign Locations

Illustrates the placement of safety signs on the machine for hazard identification.

Name Plate Information

Details regarding the machine's identification and manufacturer information on the name plate.

Machine Specifications

Technical Specifications

Detailed specifications for models DB-280 and DB-200.

Technical Specifications

Detailed specifications for models DB-660 and DB-700.

Machine Noise Levels

Declared noise emission values measured according to ISO standards.

Machine Functions

Description of the primary operational functions of the Perfect Binder machine.

Machine Legend and Drawings

Diagram identifying key components and their corresponding labels.

Machine Dimension Diagrams

Visual representations of the machine's physical dimensions for model DB-280.

Machine Dimension Diagrams

Visual representations of the machine's physical dimensions for model DB-200.

Machine Dimension Diagrams

Visual representations of the machine's physical dimensions for model DB-660.

Machine Dimension Diagrams

Visual representations of the machine's physical dimensions for model DB-700.

Installation and Setup

Machine Movement Safety

Safety rules and procedures for moving and positioning the machine.

Lifting Procedures

Guidelines and illustrations for safely lifting the machine.

Installation Location Selection

Recommendations for choosing a suitable and safe installation site for the machine.

Installation and Leveling

Steps for installing, leveling, and ensuring proper machine setup.

Power Supply Requirements

Details on voltage, current, and breaker capacity for machine power connection.

External Power Connection

Instructions for connecting the machine to the external power source safely.

Power Wire Connection Checks

Procedures for verifying the correctness of power wire connections.

Operation and Controls

Operator Position Guidance

Diagram showing the recommended operator's position during machine operation.

Control Panel Layout

Identification and overview of the machine's control panel components and indicators.

Emergency Stop Function

Explanation of the emergency stop mechanism and its operation.

Operation Procedures

Step-by-step guide for starting up and operating the DB-280 model.

Glue Level Adjustment

Instructions for adjusting the glue amount for optimal binding quality.

Glue Tank Replenishment

Procedure for safely refilling the glue tank with new glue.

Manual Operation Mode

Detailed steps for performing binding operations in manual mode.

Automatic Operation Mode

Instructions for binding books using the automatic operation mode.

Padding Operation Mode

Steps for performing binding operations in the padding mode.

Standby Mode Operation

How to put the machine into standby mode and resume operation.

Tape Mode Operation

Instructions for using the tape mode for binding applications.

Casing Unit Control

Adjustments for the casing unit to control book sheet and cover distance.

Vacuum Dust Removal

Using the vacuum system for cleaning paper dust during cutting.

Brush Usage Caution

Important caution regarding the brush and glue tank proximity.

Machine Adjustments and Maintenance

Notching Station Adjustments

Function and adjustment procedures for the notching station.

Notching Blade Replacement

Steps for replacing the notching blade when worn out.

Glue Tank Adjustments

Adjusting the glue meter and glue scraper for optimal glue application.

Nipping Station Adjustments

Adjustments for the nipping station to ensure even pressure and proper alignment.

Clamp Station Adjustments

Adjusting clamp plates for spine shape and angle.

Driving Section Adjustment

Adjusting the tensioner to eliminate chain slack.

Daily Maintenance Procedures

Routine cleaning steps to be performed after daily operation.

Periodic Maintenance

Recommended maintenance tasks for clamp and notching stations at specific intervals.

Lubrication Guidelines

Instructions for lubricating moving parts for smooth operation.

Troubleshooting Guide

Flowcharts to diagnose and resolve common error messages and issues.

Safety Device Testing

Procedures for testing operational and module safety features.

Electrical Information

Electrical Safety Rules

Safety precautions for personnel working with electrical components.

Electrical Wiring Diagrams

Schematic diagrams illustrating the machine's electrical connections and components.

Electrical Component List

A list of electrical components used in the machine with their specifications.

Summary

Safety Instructions

General Safety Regulations

General safety rules and warnings for machine operation and handling.

Safety Regulations

Detailed safety guidelines for machine operation, environment, and personal conduct.

Warranty Information

Outlines the terms and conditions of the product warranty.

Warning Plates

Explanation of warning symbols used on the machine for safety awareness.

Safety Sign Locations

Illustrates the placement of safety signs on the machine for hazard identification.

Name Plate Information

Details regarding the machine's identification and manufacturer information on the name plate.

Machine Specifications

Technical Specifications

Detailed specifications for models DB-280 and DB-200.

Technical Specifications

Detailed specifications for models DB-660 and DB-700.

Machine Noise Levels

Declared noise emission values measured according to ISO standards.

Machine Functions

Description of the primary operational functions of the Perfect Binder machine.

Machine Legend and Drawings

Diagram identifying key components and their corresponding labels.

Machine Dimension Diagrams

Visual representations of the machine's physical dimensions for model DB-280.

Machine Dimension Diagrams

Visual representations of the machine's physical dimensions for model DB-200.

Machine Dimension Diagrams

Visual representations of the machine's physical dimensions for model DB-660.

Machine Dimension Diagrams

Visual representations of the machine's physical dimensions for model DB-700.

Installation and Setup

Machine Movement Safety

Safety rules and procedures for moving and positioning the machine.

Lifting Procedures

Guidelines and illustrations for safely lifting the machine.

Installation Location Selection

Recommendations for choosing a suitable and safe installation site for the machine.

Installation and Leveling

Steps for installing, leveling, and ensuring proper machine setup.

Power Supply Requirements

Details on voltage, current, and breaker capacity for machine power connection.

External Power Connection

Instructions for connecting the machine to the external power source safely.

Power Wire Connection Checks

Procedures for verifying the correctness of power wire connections.

Operation and Controls

Operator Position Guidance

Diagram showing the recommended operator's position during machine operation.

Control Panel Layout

Identification and overview of the machine's control panel components and indicators.

Emergency Stop Function

Explanation of the emergency stop mechanism and its operation.

Operation Procedures

Step-by-step guide for starting up and operating the DB-280 model.

Glue Level Adjustment

Instructions for adjusting the glue amount for optimal binding quality.

Glue Tank Replenishment

Procedure for safely refilling the glue tank with new glue.

Manual Operation Mode

Detailed steps for performing binding operations in manual mode.

Automatic Operation Mode

Instructions for binding books using the automatic operation mode.

Padding Operation Mode

Steps for performing binding operations in the padding mode.

Standby Mode Operation

How to put the machine into standby mode and resume operation.

Tape Mode Operation

Instructions for using the tape mode for binding applications.

Casing Unit Control

Adjustments for the casing unit to control book sheet and cover distance.

Vacuum Dust Removal

Using the vacuum system for cleaning paper dust during cutting.

Brush Usage Caution

Important caution regarding the brush and glue tank proximity.

Machine Adjustments and Maintenance

Notching Station Adjustments

Function and adjustment procedures for the notching station.

Notching Blade Replacement

Steps for replacing the notching blade when worn out.

Glue Tank Adjustments

Adjusting the glue meter and glue scraper for optimal glue application.

Nipping Station Adjustments

Adjustments for the nipping station to ensure even pressure and proper alignment.

Clamp Station Adjustments

Adjusting clamp plates for spine shape and angle.

Driving Section Adjustment

Adjusting the tensioner to eliminate chain slack.

Daily Maintenance Procedures

Routine cleaning steps to be performed after daily operation.

Periodic Maintenance

Recommended maintenance tasks for clamp and notching stations at specific intervals.

Lubrication Guidelines

Instructions for lubricating moving parts for smooth operation.

Troubleshooting Guide

Flowcharts to diagnose and resolve common error messages and issues.

Safety Device Testing

Procedures for testing operational and module safety features.

Electrical Information

Electrical Safety Rules

Safety precautions for personnel working with electrical components.

Electrical Wiring Diagrams

Schematic diagrams illustrating the machine's electrical connections and components.

Electrical Component List

A list of electrical components used in the machine with their specifications.

Duplo DB-200 Specifications

General IconGeneral
ModelDB-200
Binding TypePerfect Binding
Power Consumption1.2 kW
TypePerfect Binder
Production SpeedUp to 200 books per hour
Binding SpeedUp to 200 books/hour
Power Supply208-240V, 50/60 Hz

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