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Duplo DB-250 - User Manual

Duplo DB-250
65 pages
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Duplo DB-250
Perfect Binder
Service Manual
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Summary

Instruction and Safety

General Warning

Details important safety precautions and warnings for machine operation.

Machine Installation

Provides guidelines for safe and proper installation of the machine.

Machine Components and Control Panel

Part Names Identification

Identifies and labels the main physical components of the DB-250.

Control Panel Functions

Details the buttons, LEDs, and their functions on the control panel.

Machine Specifications

Using the DB-250: Startup and Modes

Startup Procedure

Step-by-step process for powering on and preparing the machine for use.

Using the DB-250: Adjustments

Glue Level Adjustment

Instructions on adjusting glue level for optimal book spine quality.

Using the DB-250: Pressure and Glue Tank

Nipping Pressure Control

How to adjust nipping pressure based on book thickness and spine quality.

Replenishing the Glue Tank

Procedure for safely draining and refilling the glue tank.

Using the DB-250: Operation Modes

Manual Operation Mode

Detailed steps for performing bookbinding operations in manual mode.

Using the DB-250: Auto and Padding Modes

Auto Operation Mode

Guide to binding books with uniform thickness in automatic mode.

Padding Operation Mode

Instructions for binding applications without a cover sheet.

Standby Mode Operation

How to put the machine into and out of standby mode to save energy.

Machinery: Notching Station

Notching Station Mechanism and Function

Details the mechanism, function, and adjustments of the notching station.

Notching Station Adjustment

Guidance on adjusting the notching station and changing the blade.

Machinery: Glue Tank

Glue Tank Mechanism and Function

Describes the mechanism, function, and adjustment of the glue tank.

Glue Tank Adjustment

Instructions for adjusting glue meter, glue scraper, and glue-adjusting knob.

Machinery: Nipping Station

Nipping Station Mechanism and Function

Details the mechanism, function, and adjustment of the nipping station.

Nipping Station Adjustment

How to adjust nipping plates for even pressure and proper spine formation.

Nipping Station Position Adjustment

Explains the three positions of the nipping station and sensor operation.

Nipping Plate Adjustment Details

Procedure for adjusting nipping plates to ensure even spine tension.

Machinery: Clamp Station

Clamp Station Mechanism and Function

Describes the mechanism, function, and adjustment of the clamp station.

Clamp Station Adjustment

How to adjust clamps for acceptable spine shapes and to correct issues.

Machinery: Driving Section

Driving Section Mechanism and Function

Details the mechanism, function, and adjustment of the driving section.

Driving Section Adjustment

How to adjust the tensioner to eliminate chain slack.

Electricity: System Overview

Construction Block Layout

Diagram showing the overall electrical system layout of the machine.

Electrical Component Functions

Description of the function of each electrical block and component.

Electricity: Testing and Diagrams

Checking Motions and Test Modes

Procedures for testing machine operations and modules.

Circuit Diagrams

Provides schematic diagrams for the machine's electrical circuits.

Main Schematic Diagrams

Detailed schematic diagrams of major electrical components like CPU and control panel.

Wiring Diagram

Shows the wiring connections between different electrical components.

Pin Assignments

Details the pin assignments for various electrical connectors and modules.

Parts Catalog

Frame and Exterior Parts

Catalog of parts related to the machine's frame and exterior.

Notching Station Parts

Catalog of parts specific to the notching station.

Glue Tank Parts

Catalog of parts specific to the glue tank assembly.

Nipping Station Parts

Catalog of parts specific to the nipping station.

Clamp Station Parts

Catalog of parts specific to the clamp station.

Driving Section Parts

Catalog of parts specific to the driving section.

Electricity Section Parts

Catalog of electrical components and parts.

Assembly Parts List

List of parts required for assembling various machine sub-assemblies.

Maintenance Procedures

Daily Cleaning

Steps for cleaning the machine after daily use.

General Maintenance

Recommended maintenance tasks to be performed periodically.

Clamp Station Maintenance

Maintenance procedures for the clamp station.

Notching Station Maintenance

Monthly maintenance for the notching station, including cleaning.

Maintenance Parts List

List of parts used in maintenance procedures.

Appendix: Troubleshooting Guide

Spine Adjustment Troubleshooting

Methods to correct common issues with book spine formation.

Round;Hollow Spine Adjustment

Troubleshooting steps for round or hollow book spines.

Nail Head Spine Adjustment

Troubleshooting steps for book spines with a nail head appearance.

Mixed Spine Adjustment (Left;Right)

Adjustments for mixed spine issues: nail head and round.

Nipping Plates Spine Adjustment

Adjusting nipping plates for even spine formation and quality.

Troubleshooting and Error Messages

Error Message Guide

Lists LED error codes, their descriptions, and possible causes.

Troubleshooting and Correction Flowcharts

Flowcharts for diagnosing and correcting specific error codes.

Timer Setup and Configuration

Instructions for setting and adjusting machine timers for various operations.

Summary

Instruction and Safety

General Warning

Details important safety precautions and warnings for machine operation.

Machine Installation

Provides guidelines for safe and proper installation of the machine.

Machine Components and Control Panel

Part Names Identification

Identifies and labels the main physical components of the DB-250.

Control Panel Functions

Details the buttons, LEDs, and their functions on the control panel.

Machine Specifications

Using the DB-250: Startup and Modes

Startup Procedure

Step-by-step process for powering on and preparing the machine for use.

Using the DB-250: Adjustments

Glue Level Adjustment

Instructions on adjusting glue level for optimal book spine quality.

Using the DB-250: Pressure and Glue Tank

Nipping Pressure Control

How to adjust nipping pressure based on book thickness and spine quality.

Replenishing the Glue Tank

Procedure for safely draining and refilling the glue tank.

Using the DB-250: Operation Modes

Manual Operation Mode

Detailed steps for performing bookbinding operations in manual mode.

Using the DB-250: Auto and Padding Modes

Auto Operation Mode

Guide to binding books with uniform thickness in automatic mode.

Padding Operation Mode

Instructions for binding applications without a cover sheet.

Standby Mode Operation

How to put the machine into and out of standby mode to save energy.

Machinery: Notching Station

Notching Station Mechanism and Function

Details the mechanism, function, and adjustments of the notching station.

Notching Station Adjustment

Guidance on adjusting the notching station and changing the blade.

Machinery: Glue Tank

Glue Tank Mechanism and Function

Describes the mechanism, function, and adjustment of the glue tank.

Glue Tank Adjustment

Instructions for adjusting glue meter, glue scraper, and glue-adjusting knob.

Machinery: Nipping Station

Nipping Station Mechanism and Function

Details the mechanism, function, and adjustment of the nipping station.

Nipping Station Adjustment

How to adjust nipping plates for even pressure and proper spine formation.

Nipping Station Position Adjustment

Explains the three positions of the nipping station and sensor operation.

Nipping Plate Adjustment Details

Procedure for adjusting nipping plates to ensure even spine tension.

Machinery: Clamp Station

Clamp Station Mechanism and Function

Describes the mechanism, function, and adjustment of the clamp station.

Clamp Station Adjustment

How to adjust clamps for acceptable spine shapes and to correct issues.

Machinery: Driving Section

Driving Section Mechanism and Function

Details the mechanism, function, and adjustment of the driving section.

Driving Section Adjustment

How to adjust the tensioner to eliminate chain slack.

Electricity: System Overview

Construction Block Layout

Diagram showing the overall electrical system layout of the machine.

Electrical Component Functions

Description of the function of each electrical block and component.

Electricity: Testing and Diagrams

Checking Motions and Test Modes

Procedures for testing machine operations and modules.

Circuit Diagrams

Provides schematic diagrams for the machine's electrical circuits.

Main Schematic Diagrams

Detailed schematic diagrams of major electrical components like CPU and control panel.

Wiring Diagram

Shows the wiring connections between different electrical components.

Pin Assignments

Details the pin assignments for various electrical connectors and modules.

Parts Catalog

Frame and Exterior Parts

Catalog of parts related to the machine's frame and exterior.

Notching Station Parts

Catalog of parts specific to the notching station.

Glue Tank Parts

Catalog of parts specific to the glue tank assembly.

Nipping Station Parts

Catalog of parts specific to the nipping station.

Clamp Station Parts

Catalog of parts specific to the clamp station.

Driving Section Parts

Catalog of parts specific to the driving section.

Electricity Section Parts

Catalog of electrical components and parts.

Assembly Parts List

List of parts required for assembling various machine sub-assemblies.

Maintenance Procedures

Daily Cleaning

Steps for cleaning the machine after daily use.

General Maintenance

Recommended maintenance tasks to be performed periodically.

Clamp Station Maintenance

Maintenance procedures for the clamp station.

Notching Station Maintenance

Monthly maintenance for the notching station, including cleaning.

Maintenance Parts List

List of parts used in maintenance procedures.

Appendix: Troubleshooting Guide

Spine Adjustment Troubleshooting

Methods to correct common issues with book spine formation.

Round;Hollow Spine Adjustment

Troubleshooting steps for round or hollow book spines.

Nail Head Spine Adjustment

Troubleshooting steps for book spines with a nail head appearance.

Mixed Spine Adjustment (Left;Right)

Adjustments for mixed spine issues: nail head and round.

Nipping Plates Spine Adjustment

Adjusting nipping plates for even spine formation and quality.

Troubleshooting and Error Messages

Error Message Guide

Lists LED error codes, their descriptions, and possible causes.

Troubleshooting and Correction Flowcharts

Flowcharts for diagnosing and correcting specific error codes.

Timer Setup and Configuration

Instructions for setting and adjusting machine timers for various operations.

Duplo DB-250 Specifications

General IconGeneral
ModelDB-250
Power Supply220-240V, 50/60Hz
TypePerfect Binding Machine
Min. Book Size120 x 100 mm (4.7" x 3.9")
Book Thickness1 to 50 mm
Cover Weight80 to 300 gsm
Binding Thickness1 to 50 mm

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