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Duplomatic DDC4-15-400/20 - User Manual

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DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09
EM DDC4-400-RK-0709gb.doc 1
SM* TURRETS
TRM-S TURRETS
FL TURRETS
CONTROL UNIT DDC4-15-400/20
CONTROL UNIT DDC4-10-400/20
FW: 2.4/2.6/2.8
‘RACK’ MODEL
INSTALLATION MANUAL
Correspondence between electronic unit code and software
Turrets SM/TRM-S/FL
Inertia max.
(kgm
2
)
Control Unit HW code Parameter
set
Table Turret
Liv. 1 Liv. 2
DDC4-10-400/20 0496322* 0489100-4 0 Reserved
DDC4-10-400/20 0496322*01 0489100-4 1 SM-*-12…..400V 0,8 1,2
DDC4-10-400/20 0496322*02 0489100-4 2 Not used
DDC4-10-400/20 0496322*03 0489100-4 3 SM-*-16…..400V 1,2 2,2
DDC4-10-400/20 0496322*04 0489100-4 4 Not used
DDC4-10-400/20 0496322*05 0489100-4 5 SM-*-20…..400V 3 5
DDC4-10-400/20 0496322*06 0489100-4 6 SM-*-20…..400V 5 9
DDC4-10-400/20 0496322*07 0489100-4 7 SM-*-25…..400V 5 9
DDC4-10-400/20 0496322*08 0489100-4 8 SM-*-25…..400V 9 14
DDC4-10-400/20 0496322*09 0489100-4 9 Not used
DDC4-10-400/20 0496322*10 0489100-4 10 Not used
DDC4-10-400/20 0496322*11 0489100-4 11 TRMS-250...400V 10
DDC4-10-400/20 0496322*12 0489100-4 12 TRMS-320...400V 25
DDC4-10-400/20 0496322*13 0489100-4 13 TRMS-400...400V 60 100
DDC4-10-400/20 0496322*14 0489100-4 14 FL-16…400V 1,4 2,5
DDC4-10-400/20 0496322*15 0489100-4 15 Not used
DDC4-10-400/20 0496322*16 0489100-4 16 SM-*-16…..400V 2,2 3,5

Questions and Answers

  • T
    tannermarkSep 23, 2025
    What to do if there is a fault on the internal 24 V supply to switches of Duplomatic Control Unit?
    • T
      Taylor SmithSep 23, 2025
      If the alarm persists, replace the controller.
  • T
    Taylor ArnoldAug 25, 2025
    What to do if overvoltage is reached during dynamic braking with Duplomatic DDC4-15-400/20 Control Unit?
    • L
      Linda RobertsAug 25, 2025
      If overvoltage is reached during dynamic braking with your Duplomatic Control Unit, it may be because the inertia loaded on the disc is too high. Try to reduce the inertia.
  • C
    Christina MillerAug 25, 2025
    What causes a parity error in the position code of Duplomatic DDC4-15-400/20 Control Unit?
    • L
      Lisa BauerAug 26, 2025
      A parity error in the position code of your Duplomatic Control Unit could be due to: - An error in the programming logic of the CNC. - Problems on wiring (PBIT and PARITY). - Slow outputs of CNC/PLC (the output value can be incorrect when the PSTART signal is given).
  • C
    Carrie BarnesAug 26, 2025
    What to do if a tool non existing has been called on Duplomatic DDC4-15-400/20 Control Unit?
    • F
      Frank HarperAug 26, 2025
      If a non-existent tool has been called on your Duplomatic Control Unit, the potential causes include: - Error in CNC programming. - Turret not correctly configured: Check the number of positions set by PTAB01 and PTAB02 signals - LK1 and LK2 in the connection box. - Wiring problems.
  • G
    Geoffrey LarsonAug 27, 2025
    What does it mean when the time limit to execute the cycle has been reached on Duplomatic Control Unit?
    • E
      Elizabeth MillerAug 27, 2025
      The time limit to execute the cycle has been reached on your Duplomatic Control Unit because the tool touches the piece slowly at the end of the cycle, so it cannot reach the final position.
  • R
    Richard RobertsonSep 13, 2025
    What does it mean when there is a general cycle timeout on Duplomatic DDC4-15-400/20 Control Unit?
    • M
      millsjacquelineSep 14, 2025
      A general cycle timeout on your Duplomatic Control Unit indicates that a problem not covered by other alarms has occurred.
  • S
    Samantha HowardSep 12, 2025
    Why does the signal of the locking switch stay on during the unlocking phase in Duplomatic DDC4-15-400/20 Control Unit?
    • B
      Benjamin GreenSep 12, 2025
      The signal of the locking switch staying on during the unlocking phase in your Duplomatic Control Unit may be due to: - Unlocking pressure being too low. - Bad position of the locking switch. - Bad switch connection/wiring (mainly in remote applications). - The locking switch being defective.
  • A
    Anthony SwansonSep 12, 2025
    What causes the time limit of continuous rotation of disc to be reached on Duplomatic Control Unit?
    • D
      Diana GonzalesSep 13, 2025
      The time limit of continuous rotation of the disc being reached on your Duplomatic Control Unit could be due to: - The turret having been activated in maintenance mode or service for a long time. - The indexing frequency being too high.
  • V
    Valerie JosephSep 4, 2025
    What causes the signal of the locking switch to go off while the turret is locked on Duplomatic Control Unit?
    • S
      Stephanie StewartSep 4, 2025
      The signal of the locking switch going off while the turret is locked on your Duplomatic Control Unit may be due to: - Problems of pressure (hydraulic only). - Bad switch connection/wiring (mainly in remote applications). - The locking switch being defective.
  • S
    Scott MoraSep 2, 2025
    What causes the signal of the unlocking switch to go off while the turret is unlocked in Duplomatic DDC4-15-400/20?
    • E
      Ernest HamiltonSep 2, 2025
      The signal of the unlocking switch going off while the turret is unlocked in your Duplomatic Control Unit may be due to: - Problems of pressure. - Bad switch connection/wiring (mainly in remote applications). - The unlocking switch being defective.

Summary

1. GENERAL INFORMATION

CONTROL UNIT IDENTIFICATION

Details the control unit model, code, and firmware versions.

DDC2 VS DDC4 COMPARISON

Highlights key differences between the DDC4 and previous DDC2 control units.

IMPORTANT NOTES AND COMPLIANCE

SAFETY PRECAUTIONS

Provides crucial safety instructions for handling and operating the unit.

CE COMPLIANCE DETAILS

Outlines CE compliance status and requirements for the DDC4 controller.

CONTROL UNIT CHARACTERISTICS

UNIT FEATURES AND TECHNICAL SPECS

Lists the unit's features and detailed technical specifications.

2. ELECTRICAL CONNECTIONS

POWER SUPPLY REQUIREMENTS

Details the 400 VAC and 24 VDC power supply needs.

TRANSFORMER DESIGN SPECIFICATIONS

Provides technical data for power transformer selection or design.

I;O SIGNALS AND CONFIGURATION SELECTORS

SIGNAL DEFINITIONS

Explains the purpose of various input and output signals for CNC and electrovalves.

CONFIGURATION INPUTS

Describes inputs used for setting turret parameters like position count.

TURRET CONFIGURATION SETTINGS

POSITION, INERTIA, AND SPEED CONFIGURATION

Guides on setting number of positions, inertia range, and speed modes.

3. INTERFACING TO CNC

OPERATING FUNCTIONS AND ZERO SEARCH

Details selection of operating functions (MODES) and the zero search procedure.

OPERATING FUNCTION DETAILS

AUTOMATIC OPERATION AND INDEXD SIGNAL

Describes automatic functions, INDEXD signal, and initial alarm conditions.

JOG MODE AND ALARM RECOVERY

JOG MODE, NOISE DETECTION, AND RECOVERY

Covers jog mode, detecting electrical noise, and automatic recovery from valve problems.

SPECIFIC OPERATING MODES

EMERGENCY;RESET AND AUTOMATIC MODES

Details the emergency/reset function and automatic operation modes for the turret.

JOG AND SERVICE FUNCTIONS

JOG AND SERVICE FUNCTIONS

Explains the jog mode for step-by-step movement and service functions.

SAFETY FUNCTIONALITY

SAFETY FUNCTION AND SERIAL MODE

Describes the safety function and its serialize mode for managing turret behavior.

4. DIAGNOSTIC

ALARMS AND WARNINGS

Lists and explains alarm codes and their corresponding descriptions.

EXTENDED ALARM DESCRIPTION AND TROUBLESHOOTING

Provides detailed descriptions and troubleshooting steps for various alarm conditions.

5. SCHEMATICS AND DRAWINGS

ELECTRICAL LAYOUT AND INSTALLATION

Covers terminal assignments, LED indicators, and physical installation dimensions.

CABLE WIRING DIAGRAMS

Illustrates wiring for motors, resolvers, electrovalves, and other cables.

TIMING AND SERIAL CONNECTIONS

Shows operational timing diagrams and serial connection configurations.

Duplomatic DDC4-15-400/20 Specifications

General IconGeneral
BrandDuplomatic
ModelDDC4-15-400/20
CategoryControl Unit
LanguageEnglish

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