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Duplomatic DDC4-10-400/20 - User Manual

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DUPLOMATIC E.M.DDC4-400V/RK RELEASE 1.9 07-09
EM DDC4-400-RK-0709gb.doc 1
SM* TURRETS
TRM-S TURRETS
FL TURRETS
CONTROL UNIT DDC4-15-400/20
CONTROL UNIT DDC4-10-400/20
FW: 2.4/2.6/2.8
‘RACK’ MODEL
INSTALLATION MANUAL
Correspondence between electronic unit code and software
Turrets SM/TRM-S/FL
Inertia max.
(kgm
2
)
Control Unit HW code Parameter
set
Table Turret
Liv. 1 Liv. 2
DDC4-10-400/20 0496322* 0489100-4 0 Reserved
DDC4-10-400/20 0496322*01 0489100-4 1 SM-*-12…..400V 0,8 1,2
DDC4-10-400/20 0496322*02 0489100-4 2 Not used
DDC4-10-400/20 0496322*03 0489100-4 3 SM-*-16…..400V 1,2 2,2
DDC4-10-400/20 0496322*04 0489100-4 4 Not used
DDC4-10-400/20 0496322*05 0489100-4 5 SM-*-20…..400V 3 5
DDC4-10-400/20 0496322*06 0489100-4 6 SM-*-20…..400V 5 9
DDC4-10-400/20 0496322*07 0489100-4 7 SM-*-25…..400V 5 9
DDC4-10-400/20 0496322*08 0489100-4 8 SM-*-25…..400V 9 14
DDC4-10-400/20 0496322*09 0489100-4 9 Not used
DDC4-10-400/20 0496322*10 0489100-4 10 Not used
DDC4-10-400/20 0496322*11 0489100-4 11 TRMS-250...400V 10
DDC4-10-400/20 0496322*12 0489100-4 12 TRMS-320...400V 25
DDC4-10-400/20 0496322*13 0489100-4 13 TRMS-400...400V 60 100
DDC4-10-400/20 0496322*14 0489100-4 14 FL-16…400V 1,4 2,5
DDC4-10-400/20 0496322*15 0489100-4 15 Not used
DDC4-10-400/20 0496322*16 0489100-4 16 SM-*-16…..400V 2,2 3,5

Table of Contents

Questions and Answers

  • R
    Robert EspinozaSep 23, 2025
    What to do if there is a fault on the internal 24 V supply to switches of Duplomatic DDC4-10-400/20 Control Unit?
    • C
      csullivanSep 23, 2025
      If the alarm persists, replace the controller.
  • E
    Erin SmithAug 25, 2025
    What to do if overvoltage is reached during dynamic braking with Duplomatic Control Unit?
    • F
      Frank LopezAug 25, 2025
      If overvoltage is reached during dynamic braking with your Duplomatic Control Unit, it may be because the inertia loaded on the disc is too high. Try to reduce the inertia.
  • J
    Johnathan JordanAug 25, 2025
    What causes a parity error in the position code of Duplomatic Control Unit?
    • M
      Melissa BrownAug 26, 2025
      A parity error in the position code of your Duplomatic Control Unit could be due to: - An error in the programming logic of the CNC. - Problems on wiring (PBIT and PARITY). - Slow outputs of CNC/PLC (the output value can be incorrect when the PSTART signal is given).
  • T
    Timothy HicksAug 27, 2025
    What to do if a tool non existing has been called on Duplomatic Control Unit?
    • T
      thompsoncarlaAug 27, 2025
      If a non-existent tool has been called on your Duplomatic Control Unit, the potential causes include: - Error in CNC programming. - Turret not correctly configured: Check the number of positions set by PTAB01 and PTAB02 signals - LK1 and LK2 in the connection box. - Wiring problems.
  • D
    Derrick ReyesAug 27, 2025
    What does it mean when the time limit to execute the cycle has been reached on Duplomatic DDC4-10-400/20?
    • D
      Deanna BooneAug 27, 2025
      The time limit to execute the cycle has been reached on your Duplomatic Control Unit because the tool touches the piece slowly at the end of the cycle, so it cannot reach the final position.
  • M
    mthompsonSep 13, 2025
    What does it mean when there is a general cycle timeout on Duplomatic Control Unit?
    • J
      John MccoySep 14, 2025
      A general cycle timeout on your Duplomatic Control Unit indicates that a problem not covered by other alarms has occurred.
  • J
    John HallSep 12, 2025
    What causes the time limit of continuous rotation of disc to be reached on Duplomatic DDC4-10-400/20 Control Unit?
    • J
      james70Sep 12, 2025
      The time limit of continuous rotation of the disc being reached on your Duplomatic Control Unit could be due to: - The turret having been activated in maintenance mode or service for a long time. - The indexing frequency being too high.
  • J
    Jessica EvansSep 12, 2025
    Why does the signal of the locking switch stay on during the unlocking phase in Duplomatic DDC4-10-400/20 Control Unit?
    • A
      Aaron NewtonSep 12, 2025
      The signal of the locking switch staying on during the unlocking phase in your Duplomatic Control Unit may be due to: - Unlocking pressure being too low. - Bad position of the locking switch. - Bad switch connection/wiring (mainly in remote applications). - The locking switch being defective.
  • A
    Anita BrooksSep 4, 2025
    What causes the signal of the locking switch to go off while the turret is locked on Duplomatic Control Unit?
    • L
      lawrencealexSep 4, 2025
      The signal of the locking switch going off while the turret is locked on your Duplomatic Control Unit may be due to: - Problems of pressure (hydraulic only). - Bad switch connection/wiring (mainly in remote applications). - The locking switch being defective.
  • A
    Amy NicholsSep 2, 2025
    What causes the signal of the unlocking switch to go off while the turret is unlocked in Duplomatic DDC4-10-400/20 Control Unit?
    • S
      Sally ProctorSep 2, 2025
      The signal of the unlocking switch going off while the turret is unlocked in your Duplomatic Control Unit may be due to: - Problems of pressure. - Bad switch connection/wiring (mainly in remote applications). - The unlocking switch being defective.

Summary

General Information

Control Unit Identification and Differences

Details on unit model, firmware, and comparison with DDC2.

Safety and Compliance Notes

Essential safety warnings and CE compliance information.

Unit Characteristics and Specifications

Overview of control unit features and technical specifications.

Electrical Connections

Power Supply and Transformer Details

Information on 400 VAC and 24 VDC power inputs and transformer specs.

I;O Signals and Configuration

Explanation of I/O signals, selectors, and configuration settings.

Position and Speed Selection

How to set turret positions, inertia, and speed parameters.

Interfacing to CNC

Operating Functions Overview

Description of general operating functions and mode selection.

Zero Search and Automatic Operation

Procedure for zero search and details on automatic turret movements.

Specific Operating Modes

Details on Emergency/Reset, Automatic, Jog, Service, and Safety functions.

Diagnostic Information

Alarms and Warnings

Information on alarm codes, meanings, and general warnings.

Extended Alarm Troubleshooting

Detailed descriptions and troubleshooting steps for specific alarms.

Schematics and Drawings

Electrical Connection Diagrams

Wiring diagrams for rack connections and component terminals.

LED Indicators and Meanings

Explains the status and meaning of LEDs on the control unit.

Installation and Dimensions

Guidance for fitting the unit into electrical cabinets and overall dimensions.

Cable Connection Diagrams

Wiring diagrams for motor, resolver, sensors, and I/O cables.

Service Serial Connections

Information on serial connections for PC, modem, and adapters.

Duplomatic DDC4-10-400/20 Specifications

General IconGeneral
BrandDuplomatic
ModelDDC4-10-400/20
CategoryControl Unit
LanguageEnglish

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