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DuroStar DS4400 User Manual

DuroStar DS4400
35 pages
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Gasoline Powered Generator
Owner’s Manual
Product Support (Product: information, application, service info & warranty questions)
product_support@durostarusa.com
or call 1-800-629-3325 (option 3) Monday -Thursday 6am to 6pm, Friday 6am to 5pm. PST
This manual provides information regarding the operation and maintenance of these products.
We have made every effort to ensure the accuracy of the information in this manual.
We reserve the right to change this product at any time without prior notice.

Questions and Answers:

DuroStar DS4400 Specifications

General IconGeneral
Starting Wattage4400 Watts
Running Wattage3500 Watts
Engine Displacement212 cc
Fuel TypeGasoline
Fuel Tank Capacity4 Gallons
Runtime at 50% Load8 Hours
Noise Level69 dBA
Starting SystemRecoil Start
Voltage120V
Engine Type4-stroke, single cylinder, air-cooled, OHV
Rated AC Output3500 W
Maximum AC Output4400 W
AC Outlets2 x 120V 20A
DC Output12V 8A

Summary

General Safety Procedures

Carbon Monoxide Hazard Awareness

Generator produces poisonous carbon monoxide gas. Use outdoors ONLY in non-confined areas.

California Proposition 65 Exhaust Warning

Exhaust contains chemicals known to cause cancer, birth defects, or other reproductive harm.

Flammable Vapor Explosion Risk

Generator emits flammable gasoline vapors, posing burn or death risk. Avoid open flames.

Electrical and Thermal Safety

Electrocution Hazard Prevention

Generator produces high voltage. Proper grounding and operation are key to preventing electrocution.

Hot Surface and Cooling Safety

Generator surfaces can exceed 150°F. Allow adequate cooling time before touching.

Generator Hazard Identification

Generator Preparation and Initial Setup

Fueling and Grounding Procedures

Subsequent Generator Operation

Generator Starting Procedure

Essential Pre-Start Checks

Verify no electrical loads are connected and generator is grounded before attempting to start.

Step-by-Step Starting Guide

Instructions for starting the generator using fuel valve, choke, and recoil starter.

Generator Usage Guidelines

AC Power Connection and Usage

Connecting electrical devices to AC outlets based on their wattage requirements.

Connecting Electrical Devices to Generator

DC Output and Battery Charging

Battery Charging Safety Precautions

Critical safety measures for battery charging, including risks of explosion and chemical burns.

Generator Shutdown and Basic Maintenance

Engine Oil and Air Filter Maintenance

Fuel Filter and Spark Plug Servicing

Fuel Tank Management and Storage

Generator Troubleshooting Guide

Troubleshooting Engine Start Failures

Diagnosing and resolving common issues that prevent the engine from starting.

Resolving No Electrical Output Issues

Addressing problems where the engine runs but no electrical power is generated.

Addressing Generator Overload Conditions

Solutions for when the generator runs but cannot support connected electrical loads.

Key Component Replacement Procedures

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