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E-one Extreme DH152 User Manual

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76 pages
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Service
Manual
E/One Extreme
Grinder Pumps
240V, 60 Hz • Hardwired Controls

Table of Contents

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E-one Extreme DH152 Specifications

General IconGeneral
CategoryWater Pump
Max Flow Rate300L/min
Max Head15m
Inlet Diameter1.5 inch
Outlet Diameter1.5 inch
ModelE-one Extreme DH152

Summary

Chapter 1 - Introduction

Safety Warnings

Presents critical safety precautions for equipment handling and operation.

Chapter 2 - Troubleshooting

Supply Voltage Checks

Details voltage checks for 240V and 120V applications.

Continuity Test

Outlines the procedure for performing continuity tests on pump wiring.

Megohmmeter/Cable Insulation Integrity Check

Describes testing cable insulation integrity using a megohmmeter.

240V Continuity Checks

Provides tables for continuity readings for 240V pump circuits.

120V Continuity Checks

Provides tables for continuity readings for 120V pump circuits.

Amperage Checks

Details amperage check procedures and reading interpretation for pump diagnostics.

Alarm On - Pump Running but not Pumping

Troubleshooting steps for alarm on, pump running but not pumping.

Alarm On - Pump not Operating

Troubleshooting steps for alarm on, pump not operating.

Chapter 3 - Pump Removal and Replacement

D-Series Stations

Step-by-step instructions for pump removal and replacement in D-Series stations.

W-Series and Upgrade Stations

Procedures for pump removal and replacement in W-Series and upgrade stations.

IH Station (Indoor Unit)

Instructions for pump removal and replacement in IH (Indoor Unit) stations.

Chapter 4 - Start-Up Procedure

Voltage, Continuity and Cable Insulation Integrity Tests

Tests required before pump start-up, referencing troubleshooting chapter.

Run Test

Procedure for testing the pump operation after installation or repair.

Chapter 8 - Level Sensor

Level Sensor Leak Troubleshooting & Repair

Steps for diagnosing and repairing leaks in the level sensor assembly.

Chapter 9 - Control Cavity

Motor Windings Test

Procedures for testing motor winding resistance and functions.

Chapter 10 - Motor Cavity

Motor Drying Techniques

Methods for drying the motor if it has become wet or flooded.

Chapter 11 - Mechanical Seal Assembly

Installing the Mechanical Seal

Detailed instructions for installing the mechanical seal on the pump.

Chapter 12 - Final Test Procedures

Motor Cavity & Seal Assembly Leak Test

Specific test for leaks between motor head, housing, and seal assembly.

Test Run

Procedure for performing operational run tests on the pump.

Amperage Draw Test

Method for testing pump amperage draw under various conditions.

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