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Eaton CM52 - User Manual

Eaton CM52
42 pages
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Read and understand these instructions before
attempting any assembly, operation, or
maintenance of the Network Protector.
See important disclaimer of warranties and
limitation of liability on page ii
See important safety information on page iii and iv.
Effective October 2010
Supersedes November 2008
Instruction Booklet IB 52-01-TE
Instructions for the Eaton Type CM52
Network Protectors 800 to 4500 Amperes

Other manuals for Eaton CM52

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Summary

Disclaimer of Warranties and Limitation of Liability

Safety Page

Purpose of the Instruction Booklet

Introduction to CM52 Network Protectors

Receiving, Handling, and Storing

Receiving Network Protectors

Inspect units for damage upon arrival and file claims within 24 hours if damage is apparent.

Handling Network Protectors

Details on lifting the breaker and enclosure, including required spreader use.

Storing Network Protectors

Guidelines for storing submersible units with doors closed and shipping covers.

General Description of CM52 Network Protectors

CM52 Network Protector Overview

Describes the CM52 as an air circuit breaker with a relay for voltage/current response.

CM52 Network Protector Components

Details the main components: Cassette Frame, Circuit Breaker Unit, Arc Chutes, CTs, Operating Mechanism, Control Module.

Operation of Network Protectors

Removing the Drawout Unit

Steps for removing the drawout unit from its housing, including opening the door and levering the breaker.

Enclosure Features

Details the CM52 submersible enclosure's construction and features like external handle.

Mechanical Anti-Close Interlock

Describes the mechanical anti-close interlock feature and its function.

Installing Protector to Network Transformer

Steps for installing the network protector onto the transformer flange with provided hardware.

Circuit Breaker Description and Operation

Introduction to CM52 Circuit Breakers

Overview of CM52 circuit breakers, draw out and fixed configurations, and controls.

Basic Circuit Breaker Assembly

Details the rigid frame housing construction and the 3-piece construction approach.

Pole Unit Details

Describes the individually enclosed current carrying pole unit and its components.

Primary Moving Contacts

Explains the composition of primary moving contacts, including fingers and the 'Heel'.

Primary Stationary Contacts

Describes the primary stationary contact as a combination of a conductive pad and an arc runner.

Electrical Operation of CM52 Breakers

Details electrical operation, including spring charging, manual/automatic closing, and trip/lockout features.

Arc Chambers and Arc Chute Removal

Explains arc chambers for insulation and the process for removing arc chutes.

Arc Chute Removal Procedure

Details how to remove arc chutes using a captive bolt and sliding the frame rearward.

Electronic Tripping System

Describes the four-part tripping system: Relay, CT, Trip Actuator, and IDM.

Internal Electrical Accessories

Details optional auxiliary switches for remote indication and their layout.

Renewal Parts Information

CM52 Breaker Renewal Parts List

Lists replaceable parts for the CM52 breaker, including motor assembly, relays, and actuators.

Addendum: Electrical Safety Interlock

Electrical Safety Interlock Explanation

Explains the electrical interlock assembly and its purpose in preventing unsafe closing operations.

Addendum II: Changing Handle Position

Handle Position Change Instructions

Step-by-step guide for changing the handle position from right to left side of the tank.

Addendum III: CM52 Hardware Bags

Handle Change Bag Contents

Lists hardware included in the Handle Change Bag for modifying handle position.

800-2000 A Hardware Bag Contents

Details the hardware contents for the 800-2000A CM52 model.

2250-3000 A Hardware Bag Contents

Details the hardware contents for the 2250-3000A CM52 model.

3500-4500 A Hardware Bag Contents

Details the hardware contents for the 3500-4500A CM52 model.

Addendum IV: Maintaining the CM-52 Network Protector

CM-52 Network Protector Maintenance Steps

Provides steps for cleaning, inspecting, and verifying status flags and LEDs during maintenance.

Visual Inspection Guidelines

Instructions for inspecting sight glass, door gasket, and checking for loose items at the enclosure bottom.

Breaker Withdrawal for Maintenance

Procedure for removing the breaker for detailed maintenance inspection.

Breaker Mechanical Inspection

Details inspection of wiring, arc chutes, charging mechanism, and contact wear.

Electrical Testing Procedures

Steps for electrical testing, including breaker insertion, test position, and phasing block checks.

Test Switch (Phasing Block) Operation

Instructions for checking zero voltage and connecting test kit leads to the test switch.

Restoration Procedures After Testing

Steps to follow after successful tests, including handle position and door closure.

Summary

Disclaimer of Warranties and Limitation of Liability

Safety Page

Purpose of the Instruction Booklet

Introduction to CM52 Network Protectors

Receiving, Handling, and Storing

Receiving Network Protectors

Inspect units for damage upon arrival and file claims within 24 hours if damage is apparent.

Handling Network Protectors

Details on lifting the breaker and enclosure, including required spreader use.

Storing Network Protectors

Guidelines for storing submersible units with doors closed and shipping covers.

General Description of CM52 Network Protectors

CM52 Network Protector Overview

Describes the CM52 as an air circuit breaker with a relay for voltage/current response.

CM52 Network Protector Components

Details the main components: Cassette Frame, Circuit Breaker Unit, Arc Chutes, CTs, Operating Mechanism, Control Module.

Operation of Network Protectors

Removing the Drawout Unit

Steps for removing the drawout unit from its housing, including opening the door and levering the breaker.

Enclosure Features

Details the CM52 submersible enclosure's construction and features like external handle.

Mechanical Anti-Close Interlock

Describes the mechanical anti-close interlock feature and its function.

Installing Protector to Network Transformer

Steps for installing the network protector onto the transformer flange with provided hardware.

Circuit Breaker Description and Operation

Introduction to CM52 Circuit Breakers

Overview of CM52 circuit breakers, draw out and fixed configurations, and controls.

Basic Circuit Breaker Assembly

Details the rigid frame housing construction and the 3-piece construction approach.

Pole Unit Details

Describes the individually enclosed current carrying pole unit and its components.

Primary Moving Contacts

Explains the composition of primary moving contacts, including fingers and the 'Heel'.

Primary Stationary Contacts

Describes the primary stationary contact as a combination of a conductive pad and an arc runner.

Electrical Operation of CM52 Breakers

Details electrical operation, including spring charging, manual/automatic closing, and trip/lockout features.

Arc Chambers and Arc Chute Removal

Explains arc chambers for insulation and the process for removing arc chutes.

Arc Chute Removal Procedure

Details how to remove arc chutes using a captive bolt and sliding the frame rearward.

Electronic Tripping System

Describes the four-part tripping system: Relay, CT, Trip Actuator, and IDM.

Internal Electrical Accessories

Details optional auxiliary switches for remote indication and their layout.

Renewal Parts Information

CM52 Breaker Renewal Parts List

Lists replaceable parts for the CM52 breaker, including motor assembly, relays, and actuators.

Addendum: Electrical Safety Interlock

Electrical Safety Interlock Explanation

Explains the electrical interlock assembly and its purpose in preventing unsafe closing operations.

Addendum II: Changing Handle Position

Handle Position Change Instructions

Step-by-step guide for changing the handle position from right to left side of the tank.

Addendum III: CM52 Hardware Bags

Handle Change Bag Contents

Lists hardware included in the Handle Change Bag for modifying handle position.

800-2000 A Hardware Bag Contents

Details the hardware contents for the 800-2000A CM52 model.

2250-3000 A Hardware Bag Contents

Details the hardware contents for the 2250-3000A CM52 model.

3500-4500 A Hardware Bag Contents

Details the hardware contents for the 3500-4500A CM52 model.

Addendum IV: Maintaining the CM-52 Network Protector

CM-52 Network Protector Maintenance Steps

Provides steps for cleaning, inspecting, and verifying status flags and LEDs during maintenance.

Visual Inspection Guidelines

Instructions for inspecting sight glass, door gasket, and checking for loose items at the enclosure bottom.

Breaker Withdrawal for Maintenance

Procedure for removing the breaker for detailed maintenance inspection.

Breaker Mechanical Inspection

Details inspection of wiring, arc chutes, charging mechanism, and contact wear.

Electrical Testing Procedures

Steps for electrical testing, including breaker insertion, test position, and phasing block checks.

Test Switch (Phasing Block) Operation

Instructions for checking zero voltage and connecting test kit leads to the test switch.

Restoration Procedures After Testing

Steps to follow after successful tests, including handle position and door closure.

Eaton CM52 Specifications

General IconGeneral
MountingUnit Mount
CommunicationNo
Poles2
Trip UnitThermal-Magnetic
StandardsIEC

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