Eaton Vickers 25V Series User Manual

I-3157-SReprinted 6/1/96
Quiet Intra-Vane Single Pumps
25V(T)-35V(T)-45V(T) Series
20 Design 282/283 Series
Service Data
Vickers
®
Vane Pumps

Eaton Vickers 25V Series Specifications

General

Brand	Eaton
Model	Vickers 25V Series
Category	Water Pump
Language	English

Summary

Section I – Introduction

A. Purpose of Manual

Describes basic operating characteristics and provides service/overhaul info for Vickers vane pumps.

B. General Information

Provides information on related publications and model code breakdown for Vickers vane pumps.

Model Codes

Details the breakdown of model codes used to identify variations in Vickers vane pump series.

Section II – Description

A. General

Explains the design and sound reduction features of the 282/283 series intra-vane pumps.

Section III – Principles of Operation

A. General

Illustrates the operating principle of a balanced intra-vane pump, explaining vane action and pressure application.

Section IV – Installation and Operating Instructions

A. Installation Drawings

References installation drawings showing operating characteristics, dimensions, and port locations.

B. Mounting and Drive Connections

Details direct mounting procedures and cautions against pounding pump shafts.

C. Shaft Rotation

Specifies pump rotation (clockwise/counterclockwise) and warns against incorrect driving.

D. Piping and Tubing

Provides guidelines for cleaning, minimizing fittings, and bending tubing for proper installation.

E. Hydraulic Fluid Recommendations

Discusses the importance of fluid function, selection, and system cleanliness for pump longevity.

F. Sound Levels

Identifies major factors affecting fluid conditions that cause pump noise, such as viscosity and aeration.

G. Overload Protection

Explains the role of relief valves in limiting system pressure and protecting components from overpressure.

H. Start-Up

Outlines the procedure for pump start-up, including priming and purging air from the system.

Section V – Service and Maintenance

A. Circuit Inspection

Lists periodic checks for hydraulic connections, fluid cleanliness, and filter elements to prevent breakdowns.

B. Adding Fluid to the System

Provides instructions for adding hydraulic fluid, emphasizing cleanliness and proper filtering.

C. Adjustments

States that no periodic adjustments are required, except for maintaining shaft alignment.

D. Lubrication

Explains that internal lubrication is provided by system fluid and recommends shaft spline lubrication.

E. Replacement Parts

Emphasizes using genuine Vickers parts and notes that repair kits include common components.

F. Product Life

States that product longevity depends on environment, duty cycle, and system cleanliness.

G. Troubleshooting

Presents a chart of common difficulties, probable causes, and remedies for vane pumps and hydraulic systems.

Section VI – Overhaul

A. Service Tools

Lists standard and special tools required for pump overhaul procedures, including torque wrenches and seal drivers.

B. Unit Removal

Provides safety warnings and steps for removing the pump unit from the hydraulic system.

C. Disassembly

Details the initial steps for pump disassembly, including cleaning the exterior and marking component positions.

D. Cleaning

Instructs on thorough cleaning of all pump parts using compatible solvents and ensuring cleanliness to prevent wear.

E. Inspection, Repair & Replacement

Guides inspection of internal parts, mating surfaces, and components, recommending replacement of worn parts.

F. Assembly

Provides step-by-step instructions for reassembling the pump unit in reverse order of disassembly, with lubrication and torque specifications.

Section VII – Start-Up and Test

A. Start-Up

Describes the process for installing and priming the pump unit, emphasizing correct alignment and fluid flow.

B. Test

Recommends using the hydraulic system for testing and consulting Vickers sales engineering for precise testing needs.