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Eclipse RatioMatic RM Series User Manual

Eclipse RatioMatic RM Series
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Eclipse RatioMatic
Burners
RM Series
Version 5
12/3/2014
Installation Guide 110

Questions and Answers:

Eclipse RatioMatic RM Series Specifications

General IconGeneral
BrandEclipse
ModelRatioMatic RM Series
CategoryBurner
LanguageEnglish

Summary

Introduction to Eclipse RatioMatic Burners

Product Description

Details the RatioMatic burner as a nozzle-mix type for direct and indirect air heating applications.

Target Audience

Identifies the intended readers as individuals familiar with nozzle-mix burner systems.

Related RatioMatic Documentation

Lists essential documents like Installation Guide, Datasheet, and Design Guide.

Manual Purpose

States the manual's objective is to ensure safe and effective combustion system installation.

Safety Information and Precautions

Critical Safety Warnings

Highlights dangers of fire/explosion if burners are improperly handled or maintained.

Burner Capabilities and Limitations

Outlines the burner's design purpose and limitations.

Operator Training Requirements

Emphasizes the importance of trained operators for safe equipment operation.

Guidelines for Replacement Parts

Specifies using only Eclipse-approved replacement parts for safety and performance.

Installation Procedures

Handling and Storage Guidelines

Provides instructions for safely handling and storing burner components.

Component Approval and Standards

Details compliance requirements for limit controls and safety equipment.

Electrical Wiring Standards

Specifies compliance with applicable local codes and standards for electrical wiring.

Gas Piping Standards

Outlines compliance with local codes and standards for gas piping.

Pre-Installation Checklist

Lists essential checks for air supply, exhaust, access, and environment before installation.

Flame Sensor and Spark Plug Installation

Instructions for correctly installing the flame sensor and spark plug.

Burner and Chamber Installation Details

Covers chamber opening requirements and burner mounting patterns.

Chamber Wall and Burner Mounting

Details on chamber wall support and burner mounting procedures.

Combustor Mounting Procedures

Specific instructions for mounting alloy and silicon carbide combustors.

Refractory Block Installation and Curing

Covers refractory block installation, large block handling, and curing schedules.

Burner and Supply Piping

Guidance on burner piping, supply piping, and ensuring proper gas flow.

Bypass Start Gas Piping

Instructions for optional bypass start gas piping for specific models.

Pilot Valve Train Installation (RM1000-RM3000)

Details on connecting pilot valve trains, including pipe connections and support.

Blower Motor Support (RM1000-RM3000)

Requirements for supporting the packaged blower motor on specific models.

Post-Installation Checklist and Ignitor Setting

Final checks after installation and setting the ignitor location.

Adjustment, Start, and Stop Procedures

Adjustment Procedure Overview

General steps for adjusting the burner system for initial startup.

Step 1: System Reset

Procedure for resetting gas pressure switches and limit interlocks.

Step 2: Setting Low Fire Air

Instructions for setting the low fire air position using the control motor.

Step 3: Igniting the Burner (RM0050-RM0700)

Procedures for igniting the burner, with variations based on turndown options.

Procedure A: Low Fire Start (No High Turndown)

Specific steps for low fire start without the high turndown option.

Procedure B: Low Fire Start (With High Turndown)

Specific steps for low fire start with the high turndown option.

Procedure C: Bypass Start Gas (No Fuel Orifice)

Steps for ignition using bypass gas without a fuel orifice meter.

Procedure D: Bypass Start Gas (With Fuel Orifice)

Steps for ignition using bypass gas with a fuel orifice meter.

Step 4: Setting Low Fire Gas (RM0050-RM0700)

Procedure for setting low fire gas flow, particularly for bypass start.

Bypass Start Gas with High Turndown

Specific instructions for bypass start gas with high turndown ratio regulators.

Step 5: Verifying Air Settings (RM0050-RM0700)

Process for verifying air settings against datasheet charts.

Step 3: Adjusting Pilot (RM1000-RM3000)

Procedure for adjusting the pilot flame for reliable ignition.

Step 4: Setting High Fire Gas (RM1000-RM3000)

Instructions for setting high fire gas flow and checking flame appearance.

Step 5: Adjusting Low Fire Flame (RM1000-RM3000)

Procedure for adjusting the low fire flame and verifying settings.

Maintenance and Troubleshooting Guide

Monthly Maintenance Checklist

Routine checks for flame sensors, pressures, alarms, igniters, and air control.

Yearly Maintenance Checklist

Periodic checks including leak tests, pressure switch settings, and component inspection.

Troubleshooting Common Issues

Identifies problems like no ignition, weak flame, and provides solutions.

Start-up Sequence Failures

Troubleshooting guide for when the burner does not ignite during startup.

Low Fire Flame Instability

Diagnosing and resolving issues with weak or unstable low fire flames.

Burner Cycling to High Fire Problems

Addresses issues where the burner shuts off or behaves erratically during high fire cycling.

Soot, Smoke, and Carbon Monoxide Issues

Troubleshooting causes for incomplete combustion, including air/gas ratio.

Full Capacity Attainment Issues

Diagnosing reasons why the burner cannot achieve its maximum output.

Start Sequence Initiation Failures

Resolving problems that prevent the burner from starting its sequence.

High Fire Flame Characteristics

Troubleshooting long, yellow, or short flames at high fire.

Low Fire Flame Characteristics

Diagnosing long, soft, or yellow low fire flames.

Appendix: Conversion Factors

Metric to English Conversions

Table of conversion factors for units from metric to imperial.

Metric to Metric Conversions

Table of conversion factors for various metric units.

English to Metric Conversions

Table of conversion factors for units from imperial to metric.

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