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ELGi TS Series User Manual

ELGi TS Series
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TS Series
TS05 to TS15
Two-Stage
Reciprocating
Air Compressor
OPERATION AND MAINTENANCE MANUAL

Questions and Answers:

ELGi TS Series Specifications

General IconGeneral
BrandELGi
SeriesTS Series
TypeScrew Compressor
Working Pressure7.5 - 13 bar
Drive TypeDirect Drive
Cooling SystemAir / Water
Voltage380V to 415V
Frequency50 Hz

Summary

Safety Precautions

1.0 General Information

System Configurations

Overview of tank-mounted reciprocating air systems.

Compressor Module

Details on the two-stage, air-cooled, lubricated reciprocating compressor design.

Compressor Drive and Motor

Information on V-belt drive, belt guard, and NEMA rated motor.

Intake Filter

Description of the inlet air filters and their function.

Control System

Features of the NEMA 1 and U.L. labeled control panel.

Air Receiver

Specifications for the ASME Coded air receiver tank.

2.0 Installation

2.1 Inspection upon Receiving

Instructions for inspecting the system upon delivery.

2.2 Handling

Guidelines for safely moving and lifting the compressor package.

2.3 Location

Recommendations for indoor installation environment and surface requirements.

2.4 Space Requirements

Recommended clearance for ventilation and maintenance access.

2.5 Wiring

Critical safety warnings and compliance requirements for electrical connections.

3.0 Control Panel

3.1 Wiring Schematics

Diagrams illustrating wiring for single-phase and three-phase compressors.

4.0 Initial Startup

5.0 Maintenance

Daily or before compressor starting

Daily checks including oil level, condensate drain, and belt tension.

150 Hours or 10 Days

Maintenance for 150 hours or 10 days, including oil change.

250 Hours or 20 Days

Maintenance for 250 hours or 20 days, checking noise, leaks, and settings.

500 Hours or 1 Month

Monthly maintenance including oil change and filter cleaning.

1000 Hours or 3 Months

Maintenance for 1000 hours or 3 months, including valve inspection and filter change.

2500 Hours or 1 Year

Annual maintenance tasks, including cooler cleaning and motor lubrication.

2 Years

Two-year maintenance including receiver cleaning and safety valve testing.

7500 hours or 3 Years

Major overhaul for the compressor after 7500 hours or 3 years.

5.1 Pressure Switch Adjustment

Instructions on how to adjust the cut-in and cut-out pressure settings on the switch.

6.0 Troubleshooting

7.0 Replacement System Parts 5 HP

7.1 Replacement Pump Parts - TS05

Detailed breakdown and part numbers for TS05 compressor pump components.

8.0 Replacement System Parts 7.5 HP

8.1 Replacement Pump Parts - TS 7.5

Detailed breakdown and part numbers for TS 7.5 HP compressor pump components.

9.0 Replacement System Parts 10 HP

9.1 Replacement Pump Parts - TS 10

Detailed breakdown and part numbers for TS 10 HP compressor pump components.

10.0 Replacement System Parts 15 HP

10.1 Replacement Pump Parts - TS 15

Detailed breakdown and part numbers for TS 15 HP compressor pump components.

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