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Elitech ECS-2180neo - User Manual

Elitech ECS-2180neo
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General warning
Please read before using this manual
This manual should be kept near the device as a quick
reference
This device should not be used for purposes different than
described in manual
Check application before proceeding
Safety precautions
Must be installed by a suitably qualified person
Check the supply voltage is correct before connecting the
device
Do not expose the device to water or moisture, use the device
within operating limits
Disconnect all electrical connections before any kind of
maintenance
In case of failure or faulty operation please return to supplier
with a detailed report of problem
Show precaution in checking the current ratings of any device
connected to relays
Ensure probe cables are separate from power supply to avoid
interference
In industrial applications consider the use of mains filters in
parallel with inductive loads
General description
ECS-2180 neo is a microprocessor based controller suitable for medium or
low temperature refrigeration control. It has 3 relay outputs to control
compressor fan and defrost, which can be electric or hot gas. Two NTC
temperature probes are supplied for thermostatic control and for
evaporator defrost control
Functions
Compressor
The regulation is performed according to the temperature measured by
the indoor probe (terminals 1&2). As temperature increases at reaches set
point + differential and the compressor is started. As temperature
decreases and reaches set point the compressor swill switch off. Visual
indication on the display shows when compressor relay is engaged. This
indicator flashes during a delay, such as avoiding short cycling
Defrost
The defrost mode can be selected for: electric heater or hot gas. For
medium temp application an “off cycle” defrost can be utilised where
defrost will occur when compressor is off
Defrost is interval timed and this is adjustable by user. Defrost probe will
end the period of defrosting or by interval period Defrost has visual
indication on display
Fan control (Evaporator indoor)
The fan control is configurable to run only with compressor or to run
continuously. Adjustable drip time is a feature designed to allow ice/water
extra time to be removed from evaporator. Fan motor has high temp stop
point as a safety feature preventing circulation of warm air
SET: Press for 3 seconds to change set point, display shows St
Press to increase set point
Press to lower set point
LED Display
How to change parameters (Administrator menu)
Press Set for 3 sceonds:
Press
Press Set and enter administrator password 55 by using
Press to increase
Press to lower
Once 55 is reached, push set and then
Now push to go through administrator level
Differential is changed by pushing set point on C1 use and
To increase or decrease differential
Buzzer mute Press any key to silence alarm buzzer
Other common parameters, can be accessed by pushing set button with
following codes:
D4 Defrost interval set range 0-90 hours. Time between defrosts
D6 = defrost period set range 1-90 minutes. Length of defrost but this can
be over ridden by defrost probe indicating that frost is clear
A6 = Maximum temperature alarm range AL1-70 °C. High Temp alarm
A5 = Minimum temperature alarm range -40 °C– AU1. Low Temp alarm
Digital controller with defrost and fans
management
ECS-2180neo
Question and Answer IconNeed help?

Do you have a question about the Elitech ECS-2180neo and is the answer not in the manual?

Summary

General Warning

Safety Precautions

General Description

Functions

Compressor

Controls compressor based on indoor probe temperature, switching on at set point + differential and off at set point.

Defrost

Defrost mode can be electric, hot gas, or off-cycle. It is interval timed and can be ended by a probe.

Fan control (Evaporator indoor)

Fan operates continuously or with compressor. Features adjustable drip time and high temp stop point.

LED Display

Keys

How to change parameters (Administrator menu)

Parameter List

St Temperature set value

Sets the desired temperature for the controller. Has upper and lower limits.

Po Administrator menu Password

Password for accessing the administrator menu. Default is 55.

C1 Hysteresis value

Defines the temperature difference between switching on and off of the compressor.

C2 Compressor start Min. interval

Minimum time interval between compressor starts to prevent short cycling.

C3 Compressor initial start Min. interval

Minimum interval for the very first compressor start.

C4 Cabinet sensor calibration

Allows calibration of the cabinet temperature sensor for accuracy.

C5 Temperature set lower limit

Sets the minimum allowable temperature set point.

C6 Temperature set upper limit

Sets the maximum allowable temperature set point.

C7 Compressor short cycle protection range

Protects the compressor from frequent start/stop cycles.

C8 Refrigeration Min. running time

Sets the minimum operational time for the compressor.

d1 Evaporator sensor selection

Selects the evaporator sensor, enabling or disabling it.

d2 Evaporator sensor calibration

Calibrates the evaporator sensor to ensure accurate readings.

d3 Defrost cycle calculation

Determines how the defrost cycle is initiated, either by accumulated refrigeration time or natural time.

d4 Defrost cycle

Sets the time interval between defrost cycles.

d5 Defrost status display

Configures what is displayed during defrost and related periods.

d6 The maximum time of defrost

Sets the maximum duration for a defrost cycle.

d7 Defrost termination temperature

Defrost cycle ends when this temperature is reached.

d8 Dripping time after defrost

Allows time for condensate to drip off the coil after defrost.

d9 Cabinet temperature display time delay after defrost

Sets a delay before the cabinet temperature is displayed after defrost.

d10 Time delay after defrost start

Sets a delay before the defrost cycle begins.

d11 Defrost type

Selects the defrost method: electric heating or hot gas.

F1 Fan running mode

Configures how the fan operates in relation to the compressor and defrost cycles.

F2 Fan initial start time delay after electrified

Delay before the fan starts after the controller is powered on.

F3 Fan start time delay after defrost

Delay before the fan restarts after a defrost cycle.

F4 Fan working lowest temp.

Sets the minimum temperature at which the fan will operate.

F5 Fan working highest temp.

Sets the maximum temperature at which the fan will operate.

A1 Compressor run and stop in a proportional time after cabinet sensor failure

Manages compressor operation during sensor failure for proportional control.

A2 Compressor stop time in the mode of Run;stop in a proportional time

Sets the duration the compressor remains stopped during proportional control.

A3 Compressor running time in the mode of Run;stop in a proportional time

Sets the duration the compressor remains running during proportional control.

A4 Buzzer alarm output switch

Enables or disables the buzzer alarm output.

A5 Cabinet temperature lower limit alarm value

Sets the lowest temperature threshold for a cabinet alarm.

A6 Cabinet temperature upper limit alarm value

Sets the highest temperature threshold for a cabinet alarm.

A7 Cabinet over temperature alarm time delay

Delay before activating the cabinet over-temperature alarm.

A8 The initial cabinet over temperature alarm time delay

Initial delay for the cabinet over-temperature alarm.

A9 Over temperature alarm upper deviation

Deviation from the set upper limit that triggers an over-temperature alarm.

A10 Over temperature alarm lower deviation

Deviation from the set lower limit that triggers an over-temperature alarm.

A11 Over temperature alarm mode

Configures the mode for over-temperature alarms (absolute or deviation).

A12 Light;Alarm relay selection

Selects the function of the Light/Alarm relay.

do1 Control output of door switch

Defines the controller's action based on door switch input.

do2 Buzzer response when door open

Determines if the buzzer responds when the door is opened.

cd1 Condenser sensor selection

Enables or disables the condenser sensor.

cd2 Condenser high temperature alarm start value

Sets the temperature at which the condenser high-temperature alarm activates.

cd3 Lower hysteresis of condenser high temperature alarm

Sets the temperature drop required to reset the condenser high-temperature alarm.

u1 Celsius;Fahrenheit selection

Selects the temperature unit displayed by the controller.

Problem solver

Remove power from controller

Procedure to disconnect power before troubleshooting.

E1 or E2 check probe connections

Troubleshooting steps for probe connection issues.

LA alarm = excessive temperature

Action to take for excessive temperature alarms.

Relay failure

Troubleshooting steps for relay failures.

Defrost will not start

Checks to perform when the defrost function does not initiate.

Fan will not start

Checks to perform when the fan does not operate.

Wiring

ALARM CODES

E1 Cabinet temperature sensor failure

Indicates a failure in the cabinet temperature sensor.

E2 Evaporator sensor failure

Indicates a failure in the evaporator sensor.

E3 Condenser sensor failure

Indicates a failure in the condenser sensor.

CH Condenser high temperature alarm

Alarm triggered by high temperature in the condenser.

rH Cabinet high temperature alarm

Alarm triggered by high temperature in the cabinet.

rL Cabinet low temperature alarm

Alarm triggered by low temperature in the cabinet.

Er Copy card programming failure

Indicates a failure during copy card programming.

SPECIFICATION

Front panel

Dimensions of the controller's front panel.

Cut out

Required dimensions for the controller's mounting cutout.

Operating temperature

The range of ambient temperatures for controller operation.

Storage temperature

The range of ambient temperatures for controller storage.

Power supply

The type and voltage of the power supply required.

Power consumption

The maximum power consumed by the controller.

Temperature range

The overall temperature range the controller can measure.

Inputs

Number and type of sensor inputs.

Outputs

Details of the controller's output capabilities for various components.

Warranty procedure

1 year replacement warranty

Details of the warranty period and coverage.

Return controller to supplier complete with probes

Instructions for returning the controller for warranty service.

Give detailed description of fault and equipment

Information required when reporting a fault for warranty.

Overview

The ECS-2180neo is a microprocessor-based digital controller designed for managing refrigeration systems, specifically for medium to low-temperature applications. It features three relay outputs to control the compressor, fan, and defrost functions, which can be configured for either electric or hot gas defrost. The device comes with two NTC temperature probes, one for thermostatic control of the cabinet and another for evaporator defrost control.

Function Description

Compressor Control:

The primary function of the ECS-2180neo is to regulate the cabinet temperature. This is achieved by monitoring the temperature using the indoor probe. When the temperature rises to the set point plus the differential, the compressor is activated. Conversely, when the temperature drops to the set point, the compressor switches off. A visual indicator on the display shows when the compressor relay is engaged, and it flashes during a delay to prevent short cycling, ensuring the longevity of the compressor. The controller also includes a compressor short cycle protection feature, adjustable from 0 to 90 minutes, to prevent excessive starting. In the event of a probe failure, the compressor can be configured to run for a timed period (0-60 minutes) to prevent product thawing or to cycle off for a timed period (0-60 minutes) to prevent freezing.

Defrost Management:

The controller supports various defrost modes, including electric heater or hot gas defrost. For medium-temperature applications, an "off-cycle" defrost can be utilized, where defrosting occurs when the compressor is off. Defrosting is interval-timed, with the interval adjustable by the user from 0 to 90 hours. The defrost period itself is also adjustable from 1 to 90 minutes. Defrost termination can be triggered by the defrost probe reaching a set temperature (0°C to 50°C) or by the expiration of the interval period. A visual indicator on the display signifies when defrost is active. After defrost, a drip time (0-60 minutes) is allowed for condensate to drain from the coil, preventing ice buildup. The defrost status display can be configured to show the cabinet temperature, "dEF," or the start-defrost cabinet temperature during defrost and drip time.

Fan Control:

The fan control is highly configurable. It can be set to run simultaneously with the compressor, continuously, or to stop during defrost and drip time. A "fan time delay after defrost" feature allows for a delay before the fan restarts after defrost. The fan motor also incorporates a high-temperature stop point (adjustable from -50°C to 85°C) as a safety measure to prevent the circulation of warm air within the cabinet. In some configurations, the fan operation can be controlled by the defrost sensor.

Alarm Management:

The ECS-2180neo includes comprehensive alarm features to alert users to potential issues. It supports high and low-temperature alarms for the cabinet, with adjustable alarm ranges and delay times (0-60 minutes) before activation. There are also alarms for sensor failures (cabinet, evaporator, condenser), condenser high temperature, and copy card programming failures. The buzzer can be muted by pressing any key. The alarm relay can be configured to act as either a light output or an alarm output.

Door Switch Control:

The device can integrate with a door switch to manage various functions. When the door is open, the fan can be closed, and the light can be turned on or off. It can also be configured to initiate defrost when the door is open, acting as a synchronous signal input for defrost. The buzzer can be set to respond when the door is open.

Usage Features

Parameter Setting:

The controller allows for easy adjustment of various parameters. The set point for temperature can be changed by pressing the "SET" button for 3 seconds, then using the up and down arrows to adjust the value. An administrator menu, protected by a password (default 55), provides access to advanced settings. This menu allows adjustment of parameters such as hysteresis value, compressor start minimum interval, cabinet sensor calibration, temperature set limits, maximum standby time, refrigeration minimum running time, evaporator sensor selection, defrost cycle calculation, defrost cycle interval, maximum defrost time, drip time, time delay after defrost start, defrost type, fan running mode, fan initial start time delay, fan start time delay after defrost, fan working lowest/highest temp, compressor run/stop proportional time, buzzer alarm output switch, cabinet temperature lower/upper limit alarm values, over temperature alarm time delays, and over temperature alarm deviation.

Display and Indicators:

The device features an LED display that shows the current temperature and various status indicators. Indicator lights clearly show the status of setting, refrigeration, defrost, fan, defrost dripping, and door switch. These visual cues provide immediate feedback on the system's operation.

Copy Card Functionality:

The ECS-2180neo supports a copy card function, allowing users to upload and download parameter settings. This feature simplifies the configuration of multiple devices with identical settings, saving time and ensuring consistency.

Maintenance Features

Troubleshooting:

The manual provides a problem solver section to assist with common issues. It suggests checking probe connections and cleaning terminals for E1 or E2 alarms (sensor failures). It notes that probes can be extended up to 100m but may require recalibration. For LA alarms (excessive temperature), it advises allowing the controller to cool down, relocating it, or improving ventilation. If relays fail, users should check the full load amperage of the output to ensure it is within the controller's ratings. If defrost does not start, checking the coil temperature is recommended, and if the fan does not start, checking the coil temperature is advised.

Calibration:

The device allows for calibration of both cabinet and evaporator sensors (adjustable from -10°C to 10°C) to correct for inaccuracies due to extended probes or interference.

Alarm Codes:

A comprehensive list of alarm codes is provided, detailing the reason for each alarm, such as cabinet temperature sensor failure (E1), evaporator sensor failure (E2), condenser sensor failure (E3), condenser high temperature alarm (CH), cabinet high temperature alarm (rH), cabinet low temperature alarm (rL), copy card programming failure (Er), and inconsistent data between copy card and controller (EP). This helps in quickly diagnosing and addressing issues.

General Safety:

The manual emphasizes several safety precautions, including installation by qualified personnel, checking supply voltage, avoiding exposure to water or moisture, disconnecting electrical connections before maintenance, and using mains filters with inductive loads in industrial applications. In case of failure, returning the device to the supplier with a detailed report is recommended.

Elitech ECS-2180neo Specifications

Operating Environment IconOperating Environment
operating temperature-5 to 55°C
storage temperature-10 to 65°C
temperature range-40 to 90°C
Power IconPower
power supply12/24 Volt DC
power consumption< 10 watts
Outputs IconOutputs
compressor output current17/7 Amp
fan output current10 Amp
defrost output current10 Amp
Weight and Dimensions IconWeight and Dimensions
front panel dimensions34.5 (H) x 76mm (W) +/- 2mm
cut out dimensions30 (H) x 72mm (W) +/- 1mm

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